Difference between revisions of "Bridgeport Knee Mill"

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assorted 2 flute end mills (dull)<br />
 
assorted 2 flute end mills (dull)<br />
 
tapping heads<br />
 
tapping heads<br />
 +
tilting table<br />
  
 
== Suggested Personal Tooling ==
 
== Suggested Personal Tooling ==

Revision as of 07:31, 8 July 2014


Bridgeport Knee Mill
BridgeportMill2.jpg
Owner/Loaner PS:One
Serial Number {{{serial}}}
Make/Model Bridgeport Series I knee mill
Arrival Date Dec 2013
Usability yes
Contact Danger Committee, Area Host (Mike Warot)
Where Machine Shop
Authorization Needed yes
Hackable no
Estimated Value ~$6000
Host Area {{{hostarea}}}


Bridgeport Knee Mill Area: {{{hostarea}}} https://wiki.pumpingstationone.org/wiki/Bridgeport_Knee_Mill




Description

A recent model Knee Mill made by the Bridgeport company. This is the gold-standard small shop manual milling machine in the US. Most other mills of the same size are direct copies of the bridgeport design. This particular machine is a Series I, J-head with a mechanical variable speed drive. The machine has a power quill feed built into the head, in addition to the additional equipment listed below. This machine is capable of facing, surfacing, drilling and slotting in materials ranging from plastics to mild steel. Harder metals may be cut if special cutters and coolant are available. This machine is not equipped with CNC controls, consequently curved paths are limited to circular arcs. These can be cut on pieces that can be mounted on the 8" rotary table or approximated to a desired precision using the simple or smooth arc functions of the DRO.



This tool may require training to be used correctly.

Training Resources

Links:
Video introduction part A
Video introduction part B
MIT shop videos
Book: Machine Shop Practice, Volume 2
Book: Machinery's Handbook
Book: Milling Machine Operations; US Army Combined Arms Support Command
Service Manual


This tool requires authorization for use.
A Danger committee consisting of Mike Warot, Ed Bennett, and Ryan Pierce is currently working out details for authorizations. DO NOT USE THIS MILL WITHOUT CONTACTING THE DANGER COMMITTEE

List of Currently Authorized Users

Qualified Member Trained By Proctored By
Tucker Tomlinson Danger Committee
Mike Warot Danger Committee
Ed Bennett Danger Committee
John-Paul(JP) Debauge Danger Committee
Ryan Pierce JP Debauge Ed Bennett
Everett Wilson JP Debauge Ryan Pierce
Derek Bever JP Debauge Everett Wilson
Elizabeth Koprucki JP Debauge Ryan Pierce, Everett Wilson
Dean Anderson Ed Bennett Ed Bennett
Bart Dring Ed Bennett Ed Bennett
Greg "Nerobro" Teiber JP Debauge JP Debauge
"Colorado" Rob Riggs JP Debauge Everett Wilson
Jeremy Bloyd-Peshkin Ryan Pierce Ryan Pierce
Todd Allen JP Debauge Everett Wilson

List of Provisionally Authorized Users

These persons have completed the classroom portion of the authorization and have started their authorization project. They are provisionally authorized to complete their authorization project under supervision of a proctor who may be any of the authorized persons, listed above.

Provisionally Qualified Member Trained By
David Fell Ryan Pierce and Ed Bennett
Michael Leinartas Ryan Pierce and Ed Bennett
Sergey Nekrasov Ryan Pierce and Ed Bennett
Michael Skilton Derek Bever and Everett Wilson

Available Equipment

Power feed (x axis)
Digital Read Out (DRO) (X-axis and Y-axis are functioning, Z-axis needs to be mounted)
Kurt 6" vise
Hold down set
collet set
Palmgren 8" Rotary Table
boring heads
fly cutters
assorted 2 flute end mills (dull)
tapping heads
tilting table

Suggested Personal Tooling

Item Description Supplier Cost
Cutting bits A set of sharp cutters you don't have to share can be purchased from McMaster, Enco or Shars ~$50 and up