Difference between revisions of "Rockwell drill press"

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(Created page with "{{Template:EquipmentPage |image = boice_crane.jpg |owner=PS:One |model=Boice Crane 24103 24" Power Feed |arrived=January 2015 |serial=23649 |doesitwork=yes |contact=Dean Ander...")
 
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{{Template:EquipmentPage
 
{{Template:EquipmentPage
|image = boice_crane.jpg
+
|image = rockwell-drill-press.jpg
 
|owner=PS:One
 
|owner=PS:One
|model=Boice Crane 24103 24" Power Feed
+
|model=Rockwell 17-600 17" Drill Press
|arrived=January 2015
+
|arrived=December 2016
|serial=23649
+
|serial=1456658
 
|doesitwork=yes
 
|doesitwork=yes
|contact=Dean Anderson
 
 
|where=Cold Metals
 
|where=Cold Metals
 +
|hostarea=Cold Metals
 
|certification=yes  
 
|certification=yes  
 
|hackable=no
 
|hackable=no
|value=$600}}
+
|value=$500}}
  
  
 
== Specifications ==
 
== Specifications ==
8 speed
+
17" capacity (from the center of the spindle to the column). 
  
Gear-headNo belts or Jacobs chuck to slip, which means there is a lot of torque.
+
VFD controlled 3 phase motorContinuously variable spindle speed from 250-1470 RPM.
  
Morse #3 taper spindle
+
Morse #2 taper spindle
  
Capacity, cast iron 1 1/4"
+
Capacity, mild steel 1/2"
  
Drills to center 23"
+
Drills to center 17"
  
approximate weight 600 pounds
+
motor: 1 HP 3 phase
  
motor HP 1.5 (high) 1.2 (low)
+
power: 120 V.
  
Spindle speeds (8) 84, ...
+
Weight: 400 pounds
  
== Auth/Use Notes ==
+
== Major Components ==
  
These notes are for reference after authorization by a person.
+
<gallery>
 +
File:rockwell-drill-press-control-boxes.jpg|The VFD (top) and spindle control box (bottom)
 +
File:rockwell-drill-press-main-power-switch.jpg|The main power switch, located on the back of the spindle control box, in the 'off' position; this needs to be 'on' for the VFD to receive power
 +
File:rockwell-drill-press-spindle-control-panel.jpg|The spindle control panel: the RPM readout (top; unpowered), RPM control knob (middle), and spindle power switch (bottom; off); the spindle power switch needs to be 'on' before the motor will turn the spindle
 +
File:rockwell-drill-press-emergency-stop.jpg|The emergency stop button, in the 'off' (pushed-in) position; needs to be rotated to the left to pop out into the 'on' position; the e-stop should be disengaged before the spindle power switch is toggled 'on'
 +
File:rockwell-drill-press-spindle-chuck.jpg|The spindle and the drill chuck which is more-or-less permanently inserted into it
 +
File:rockwell-drill-press-chuck-key.jpg|The chuck key and retaining magnet
 +
File:rockwell-drill-press-feed-lever.jpg|The feed lever, used to lower and raise the spindle
 +
File:rockwell-drill-press-depth-stop.jpg|The adjustable (by screwing it up or down) depth stop attached to the spindle, used to limit its downward travel
 +
File:rockwell-drill-press-table.jpg|The table, on which the work is placed or fixed
 +
File:rockwell-drill-press-table-height-handle.jpg|The handle used to adjust the height of the table; the table height lock needs to be disengaged before adjustment
 +
File:rockwell-drill-press-table-height-lock.jpg|The lever used to lock the height of the table, in the downward, 'locked' position
 +
</gallery>
  
Only use drills and accessories with correct shank taper and tang
+
== Auth/Use Notes ==
 +
Recommended Drill Protocol:
 +
#A full set of fractional, number and letter drills are available in a index case next to the drill. Use a drill from this case if one is available and usable. If a drill is unusable repair it or put it into the discarded drill tray. 
 +
#If no drill is available or usable in the index case take one from the cabinets.
 +
#When you are through with the drill replace it into the index case.
 +
#With this procedure users can be assured that drills from the cabinet are new and drills from the index case may be OK but should be checked.   
  
Work piece needs secure mounting due to spindle's high torque
 
  
No through hole (table designed for coolant), must use vise
+
These notes are for reference after authorization by a person.
 
 
No quill stop, must set table or head height to prevent drilling into table
 
 
 
Don't force gear selectors, hand turn spindle as needed to align gears
 
  
Gears reverse spindle, must turn power switch to appropriate side for correct spindle rotation direction
+
The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on. 
  
Power switch has two speeds to each side
+
Authorizations from the old DoAll drill press carry over to this machine.
  
Drill shanks must be firmly seated in taper
+
The motor direction is reversible using a switch on the back of the control box.  For nearly all drills, the spindle must rotate clockwise when viewed from above.
  
To remove drill, lower spindle to expose the slot in the quill, turn the spindle by hand until the quill slot lines up with the spindle slot, insert the #3 drift into the slot with the curved edge facing up, grasp drill, tap drift with hammer
+
Operation:
 +
# Setup material securely on the table. Be sure the drill will not drill into the table.
 +
# Turn e-stop counter clockwise
 +
# Turn on power switch on the back of the control box
 +
# Set the RPM based on the material being drilled and the drill diameter.
 +
# Set the direction switch on the back of the control box to 'forward'.
 +
# Move the spindle switch to 'on' when you are ready to drill.
 +
# To turn off, push the e-stop or move the spindle switch to the 'off' position.
  
 
== To-Do ==
 
== To-Do ==
 +
A drill mounted in the chuck will have some run out. For most applications this should be acceptable.  The cause could be a bent spindle or worn chuck.
  
Clean drill shanks
+
We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials.
 
 
Mill pocketed vise jaw flat
 
 
 
More clamps matching table T-slots
 
 
 
Improve sketchy quill return mechanism
 
 
 
Adjustable quill stop
 
 
 
Coolant system
 
  
 
== Maintenance ==
 
== Maintenance ==
  
 
== Equipment ==
 
== Equipment ==
 +
 +
Drills and vises are stored in the cabinet in front of the drill press.
  
 
== References ==
 
== References ==
Line 74: Line 86:
 
== List of Currently Authorized Users ==
 
== List of Currently Authorized Users ==
 
{| class="wikitable" border="1"
 
{| class="wikitable" border="1"
! Qualified Member
+
! Qualified Member  
! Trained By
+
! Trained By  
!Date Trained
+
! Date
 
|-
 
|-
 
|Dean Anderson
 
|Dean Anderson
|Machine Shop Host Cred
+
|  
 
|
 
|
 
|-
 
|-
 
|Everett Wilson  
 
|Everett Wilson  
 
|Dean Anderson
 
|Dean Anderson
 +
|
 +
|-
 +
|Bruce Mace
 +
|Chris Ruhland
 +
|3/7/17
 
|-
 
|-
|Tom Judd
+
|Brian Adamson
|Dean Anderson
+
|Chris Ruhland
|
+
|3/23/2017
 
|-
 
|-
| Todd Allen
+
|Jeremy Shaw
| Dean Anderson
+
|Chris Ruhland
|9/15/2015
+
|4/09/2017
|
 
 
|-
 
|-
|Greg Kudlacz
+
|Molly Adamski
|Todd Allen
+
|Chris Ruhland
 +
|4/09/2017
 
|-
 
|-
 
+
|Carlos Garcia
|Dafe Hughes
+
|Chris Ruhland
|Todd Allen
+
|5/17/2017
 +
|-
 +
|Ben Stringer
 +
|Chris Ruhland
 +
|5/17/2017
 
|-
 
|-
|Connor Sullivan
+
|Arjun Sharma
 
|Tom Judge
 
|Tom Judge
|1/22/16
+
|8/10/17
 +
|-
 +
|[[User:Ekaj|Jacob Snyder]]
 +
|Sam Olendorf
 +
|9/13/17
 +
|-
 +
|Sean Nixon
 +
|Sam Olendorf
 +
|9/27/17
 +
|-
 +
|Mateusz Pec
 +
|Sam Olendorf
 +
|9/27/17
 +
|-
 +
|[[User:Bobbyh|Bobby Huggins]]
 +
|Sam Olendorf
 +
|11/15/17
 +
|-
 +
|Ryan Himmelblau
 +
|Sam Olendorf
 +
|11/15/17
 +
|-
 +
|Mac MacDevitt
 +
|Sam Olendorf
 +
|12/20/17
 +
|-
 +
|[[User:wittnl|Nathan Witt]]
 +
|Sam Olendorf
 +
|11/29/17
 
|-
 
|-
|Abel Greenwald
+
|Aaron Vander Bee
|Michael Patton
+
|Sam Olendorf
 +
|1/10/18
 
|-
 
|-
|Bruce Mace
+
|Amanda Assaley
|Chris Ruhland
+
|Sam Olendorf
|3/7/17
+
|1/10/18
 +
|-
 +
|Stephanie Pelzer
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Chris Eppig
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Zack Sasnow
 +
|Sam Olendorf
 +
|1-26-2018
 +
|-
 +
|Bill Schroeder
 +
|Sam Olendorf
 +
|4/18/2018
 +
|-
 +
|Gary Newhouse
 +
|Eric Beauchamp
 +
|4/26/18
 +
|-
 +
|Maciej Warchalowski
 +
|Sam Olendorf
 +
|6/13/18
 +
|-
 +
|Alex Zhu
 +
|Sam Olendorf
 +
|7/25/18
 +
|-
 +
|Michelle deLeon
 +
|McTavish McArdle
 +
|02/04/20}
 +
|-
 +
|Corwin Kline
 +
|McTavish McArdle
 +
|02/04/2020
 
|-}
 
|-}
 
 
[[Category:Cold Metals]]
 
[[Category:Cold Metals]]

Revision as of 15:52, 7 February 2020


Rockwell drill press
Rockwell-drill-press.jpg
Owner/Loaner PS:One
Serial Number 1456658
Make/Model Rockwell 17-600 17" Drill Press
Arrival Date December 2016
Usability yes
Contact {{{contact}}}
Where Cold Metals
Authorization Needed yes
Hackable no
Estimated Value $500
Host Area Cold Metals


Rockwell drill press Area: Cold Metals https://wiki.pumpingstationone.org/wiki/Rockwell_drill_press




Specifications

17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

Weight: 400 pounds

Major Components

Auth/Use Notes

Recommended Drill Protocol:

  1. A full set of fractional, number and letter drills are available in a index case next to the drill. Use a drill from this case if one is available and usable. If a drill is unusable repair it or put it into the discarded drill tray.
  2. If no drill is available or usable in the index case take one from the cabinets.
  3. When you are through with the drill replace it into the index case.
  4. With this procedure users can be assured that drills from the cabinet are new and drills from the index case may be OK but should be checked.


These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:

  1. Setup material securely on the table. Be sure the drill will not drill into the table.
  2. Turn e-stop counter clockwise
  3. Turn on power switch on the back of the control box
  4. Set the RPM based on the material being drilled and the drill diameter.
  5. Set the direction switch on the back of the control box to 'forward'.
  6. Move the spindle switch to 'on' when you are ready to drill.
  7. To turn off, push the e-stop or move the spindle switch to the 'off' position.

To-Do

A drill mounted in the chuck will have some run out. For most applications this should be acceptable. The cause could be a bent spindle or worn chuck.

We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials.

Maintenance

Equipment

Drills and vises are stored in the cabinet in front of the drill press.

References

List of Currently Authorized Users

Qualified Member Trained By Date
Dean Anderson
Everett Wilson Dean Anderson
Bruce Mace Chris Ruhland 3/7/17
Brian Adamson Chris Ruhland 3/23/2017
Jeremy Shaw Chris Ruhland 4/09/2017
Molly Adamski Chris Ruhland 4/09/2017
Carlos Garcia Chris Ruhland 5/17/2017
Ben Stringer Chris Ruhland 5/17/2017
Arjun Sharma Tom Judge 8/10/17
Jacob Snyder Sam Olendorf 9/13/17
Sean Nixon Sam Olendorf 9/27/17
Mateusz Pec Sam Olendorf 9/27/17
Bobby Huggins Sam Olendorf 11/15/17
Ryan Himmelblau Sam Olendorf 11/15/17
Mac MacDevitt Sam Olendorf 12/20/17
Nathan Witt Sam Olendorf 11/29/17
Aaron Vander Bee Sam Olendorf 1/10/18
Amanda Assaley Sam Olendorf 1/10/18
Stephanie Pelzer Sam Olendorf 1/10/18
Chris Eppig Sam Olendorf 1/10/18
Zack Sasnow Sam Olendorf 1-26-2018
Bill Schroeder Sam Olendorf 4/18/2018
Gary Newhouse Eric Beauchamp 4/26/18
Maciej Warchalowski Sam Olendorf 6/13/18
Alex Zhu Sam Olendorf 7/25/18
Michelle deLeon McTavish McArdle 02/04/20}
Corwin Kline McTavish McArdle 02/04/2020