Shopbot PRS CNC router

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Shopbot PRS CNC router
Owner/Loaner PS:One
Serial Number TBD.
Make/Model Shopbot PRS
Arrival Date 2014
Usability Not Yet
Contact Elizabeth, Bart
Where TBD
Authorization Needed yes
Hackable no
Estimated Value $16000
Host Area {{{hostarea}}}


Shopbot PRS CNC router Area: {{{hostarea}}} https://wiki.pumpingstationone.org/wiki/Shopbot_PRS_CNC_router



Documentation

File:Shopbotassembly.pdf

File:Squaringshopbot.pdf

File:Programming handbook.pdf

File:PRS Maintenance Schedule.pdf

File:SBG00142 User Guide 2013 05 01.pdf


QuickStart

Authorization Checklist

This is here as a checklist for proctors to follow when authorizing people. It can also help remind you of things after you are authorized. Just reading this does not authorizing you.

  • How to get authorized
    • Watch the forum for announcements or ask on that forum if no announcements have been made for a few weeks.
  • Authorization group size
    • About 4 (each person will run a job)
  • Safety
    • Safety Glasses
    • Hearing Protection
    • Dust Protection
  • What can go wrong (and what to do)
  • How does machine work
    • Axes
    • Motors
    • Spindle
  • Daily Maintenance
    • Spindle bearing warm up.
      • The "C5" warm up routine should be run on the first job of the day. It runs the spindle at 3 speeds for 3 minutes each to warm up the bearings. (When it doubt, warm it up)
  • Extended Maintenance
    • Grease the racks
    • Use Grease type: TBD
  • Machine Control
    • Turn on sequence
      • Log into computer
      • Turn on Shopbot big red and yellow twist switch (see zeroing below)
      • Insert Key and turn to "engaged" position.
      • The VDF should light up, the spindle fan should be on.
      • Start "Shopbot 3" program.
      • Open Tools...Spindle RPM Control menu (to allow RPM control)
        • Make sure collet is tightened or no tool or nut is installed
        • Run the C5 warm up routine
    • Jogging
      • Keypad
      • Arrow Keys + Page Up, Page Down(ctrl for fast jog)
  • CAM Software
    • Vectric V Carve
    • Just the basics...separate class for advanced V Carve.
    • On line videos
  • Running your Job
    • Zeroing X & Y
      • With machine off slow push gantry towards X0 until it hits hard stops (optional)
      • Turn on big red switch while still holding gantry.
      • Jog machine away from X0 Y0 so machine will find switches
      • Click X, Y zero button.
    • Zeroing Z (top of work piece)
      • Jog over your work piece
      • Place Z zero plate on work piece under the bit
      • Place clip on bit
      • Test connection by touching plate to bit and watch for light #1 to light
      • Click the Z 0 button (it will touch off twice!!!)
  • Waste Board and clamping
  • Collets, Bits, Feeds and Speeds
    • Collets
      • We currently have collets for 1/2, 1/4, 3/16 and 1/8" shank bits.
      • Try to keep them clean and store them away from dust between uses. Dust between the gaps will produce runout.
      • If the collet nuts are not threading smoothly try cleaning the threads with a small brush, spindle threads as well.
    • Bits
      • Use bits designed for the material you are cutting. Don't just steal a bits from the Bridgeport. They won't do a good job and will probably overheat.
      • For cutting out things, use the smallest appropriate bit. Using a 1/2" bit to cutout will just create a lot of mess.
  • ShopBot should not be used for...
    • Metals other than aluminum
    • Cutting anything that requires coolant or lubricant (it will wreck the waste board)
    • Ripping lumber (use the table saw)
    • Thickness Planning (Use the planner if you can)
    • Drilling holes with drill bits (a small end mill works better)
  • How to leave the machine (be excellent)
    • Machine
      • Home the machine to X0, Y0
      • Turn off both switches
      • Remove Key
      • Remove bit and collet.
      • Place both collet wrenches on top of electronics box
      • clean up work area
      • Smooth out waste board if you puckered it at all.
    • Post a picture please :-)

Pre-Flight Checklist

  • Did you home the machine?
  • Is the dust collect gate open?
  • Are you sure you have the right X, Y orientation for your file and material?
  • Did you set the proper X,Y zero for your work piece on the Shopbot.
  • Is the correct bit installed and tight?
  • Is the key in and turned on?
  • Is the dust skirt set right so it does not get smashed.
  • Is Z zero set to the work top?
  • Is the touch plate and clip returned.
  • Is the material properly secured
  • Safety glasses, hearing protection on.
  • Start the job with the E-Stop ready to hit.
  • Turn on dust collector ( I like to wait so I can hear that things sound right on the shopbot before turning on the collector)

Authorized Users

Qualified Member Trained By
Elizabeth Koprucki Danger Committee
Bart Dring Danger Committee
Ryan Pierce Danger Committee
Nathan Ellis Danger Committee
Michael Skilton Danger Committee
Arturo Duarte Bart
Derek Bever Bart
Everett Bart
Vincent Colombo Bart
Justin T. Conroy Bart
Hugh Sato Bart
Sergey Nekrasov Bart
Valerie Moore Bart
Patrick Schless Bart
Tom Forajter Bart
Todd Allen Michael Skilton
Roger Moore Bart
Tim Saylor Bart
Hef Bart
Jeff McBride Bart
Maxwell ? Michael Skilton
Samuel Swope Michael Skilton
Khoi Nguyen Michael Skilton
Brian Chojnowski Michael Skilton
Josh Cooper Bart
Andrew Camardella Bart
Adam Glick Bart
Yehuda Braun Bart
Jeff Kantarek Michael Sklton
Justin Miles Michael Skilton
Will Garza Michael Skilton
Clarence Risher Michael Skilton
Eric Beauchamp Michael Skilton
Jason Michael Skilton
Eric Stein Bart
... ...