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Line 1,153: − * Tom Judge - 45A and 30A fine cut consumables − + Line 1,114:
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added contact email address
|where = Hot metals
|where = Hot metals
|doesitwork = yes
|doesitwork = yes
|contact = CNC Area Host
|contact = hotmetals at pumpingstationone.org
|value = $6000
|value = $6000
|image = IMG_4045.JPG
|image = Cncplasma.jpg
}}
}}
== Status ==
== Status ==
Working. Stay tuned for an announcement about authorizations.
Working.
== Authorisation ==
== Authorization ==
Authorization requirements:
* You must have a project to compete on the tool during your authorisation
* This is not a commercial machine; it was hand-built at PS1 and as such there is no website to check, nor any manual to read. You must be willing to accept the fact that the machine can be quirky and you may have to do some troubleshooting when using it (hopefully not, but ¯\_(ツ)_/¯).
* Your drawings must be reviewed by the authoriser before your scheduled session
* You should be familiar with how plasma cutters work (at the very least, read this: https://en.wikipedia.org/wiki/Plasma_cutting). If you can swing it, please get authorized on the Miller handheld plasma machine beforehand; this is not a requirement, just a useful suggestion.
* Authorisations will take place with a maximum of 2 members
* Read all of this page about the machine: https://wiki.pumpingstationone.org/CNC_Plasma_Cutter
* Read and be willing to add your experience/knowledge of using the machine here: https://wiki.pumpingstationone.org/Talk:CNC_Plasma_Cutter
* You must be prepared for the machine to waste some material, its not perfect, be prepared for some waste
[[CNC Plasma Cutter Authorization]] has more details.
[[CNC Plasma Cutter Authorisation]] has more details.
== Drawing guidelines ==
== Drawing guidelines ==
=== Machine Startup ===
=== Machine Startup ===
Fill water table if not filled already. Takes about 35 minutes to fill. Be sure to have the splash guard on it so when it's filled the air does not spray water everywhere.
# Wipe down machine with clean dry clotha
# Wipe down machine with clean dry clotha
# '''Leave the area cleaner than you found it'''
# '''Leave the area cleaner than you found it'''
=== Running A Job ===
=== Creating a Job ===
# Start SheetCam
# Import a Drawing from the File menu. Remember that the origin is at the bottom left on Sheetcam, and the origin on the machine is back left.
# Click on Operation => Plasma Cut
# Unfortunately most settings can be changed by other users between jobs. Some that seem to work:
** 130 ipm feed rate
** Tool: T11: Plasma 12 Gauge (or whatever gauge you're cutting)
** Note that Inside/Outside offset determines if you're trying to cut an inside edge or outside edge.
** You may need to select a layer.
# Click OK and the path should be generated and display.
# To create a TAP file go to the P icon at top left. That's post-processing.
# It should save as type G-code/.tap.
This is now a runnable job.
=== Running a Job ===
Look elsewhere for turning on the machine, filling the table, turning on the plasma cutter.
# Start Mach3 CNC
# You should be able to move the gantry using the arrow keys to get into position. You MUST start your job over metal - it does an auto z-axis zero/home.
# If "Reset" is flashing, click it to reset the connection.
# Test the job without the plasma on if you want.
# Turn on plasma cutter and close curtain.
# Click Cycle Start (green).
=== Starting a job from a particular line of code (needs update)===
=== Starting a job from a particular line of code (needs update)===
* Unknown at this time
* Unknown at this time
== Sheet Cam ==
https://www.youtube.com/user/arclightdynamics/videos has good tutorials.
Sheet Cam settings always use the last setting. So double check it's what you want.
Origin is bottom left. Origin on the machine is back left. Brown box is the material size, but it doesn't need to be set.
It's a good idea to have a bounding box on your work so it's placed correctly.
Isolate paths by selecting them then put them in a new layer. This includes the previously mentioned bounding box.
Cuts can be inside edge, outside edge or on the line. A lead in is a good idea to help keep the cuts clean. Lead out has not been tested but may help.
The post-processor to use for this machine is named 'PS1 Plasma'. It's already included in the list of post-processors on the installed copy of SheetCam.
=== Manual Controls ===
* Arrow keys move X/Y
* Shift PageUp/PageDown moves the Z axis
Click the zero button to set home. (this is from memory, please correct -- Burton)
== Todo List ==
== Todo List ==
* Extend air line to under table to create a manifold for table mounted air consumers
* Extend air line to under table to create a manifold for table mounted air consumers
* Run large conduit for 220 outlet for the plasma cutter
* <s>Run large conduit for 220 outlet for the plasma cutter</s>
* Run small conduit for data/estop between the table and the PC
* Run small conduit for data/estop between the table and the PC
* Run black pipe for connecting the table to the bladder (old compressor tank)
* Run black pipe for connecting the table to the bladder (old compressor tank)
* Water line from north side of the shop, with input into the old compressor tank
* Water line from north side of the shop, with input into the old compressor tank
* Air lines to the compressor tank (one vent on from the compressor)
* <s>Air lines to the compressor tank (one vent on from the compressor)</s>
* Run ethernet line to PC so its not on wifi any more
* <s>Run ethernet line to PC so its not on wifi any more</s> - ''WiFi for network access is fine''
* Z axis limit switches
* Z axis limit switches
=== Fine Cut ===
=== Fine Cut ===
'''NOTE''': These parts are for a t30 unshielded torch, they are compatiable with the T45m when it is run at a setting lower than 30A and cutting materials thinner than 3/16". Ohmic sensing will not work with these parts installed.
'''NOTE''': These parts are for a t30 unshielded torch, they are compatiable with the T45m when it is run at a setting lower than 30A and cutting materials thinner than 3/16". Ohmic sensing will not work with these parts installed.
** Wantai DQ542MA
** Wantai DQ542MA
** Manual: [[File:DQ542MA_English_Manual.pdf]]
** Manual: [[File:DQ542MA_English_Manual.pdf]]
* SmoothStepper Ethernet
* Ethernet SmoothStepper
**https://warp9td.com/index.php/products
**https://warp9td.com/index.php/documentation/doc-ess
**https://warp9td.com/index.php/gettingstarted/setting-up-the-smoothstepper-and-mach#THC
* C25 Break out board
* C25 Break out board
** https://cnc4pc.com/motion-control/breakout-boards/c25-smooth-stepper-terminal-board.html
** https://cnc4pc.com/motion-control/breakout-boards/c25-smooth-stepper-terminal-board.html
** Manual: [[File:C25R3_1_USER_MANUAL.pdf]]
** Manual: [[File:C25R3_1_USER_MANUAL.pdf]]
*Torch height control
**Proma Compact THC
**http://proma-elektronika.com/download/PDF/thcsd_en.pdf
**http://proma-elektronika.com/index.php/en/products/thc-torch-height-control/compact-thc-sd
==maintenance ==
==maintenance ==
=== Authorizers ===
=== Authorizers ===
* Andrew Camaradella - 45A auto Z only
* Andrew Camaradella - 45A auto Z only
* Ron Olsen - 45A auto Z only
* Ron Olson - 45A auto Z only
=== List of Currently Authorized Users - 45A Auto Z ===
=== List of Currently Authorized Users - 45A Auto Z ===
! Date
! Date
|-
|-
|Tom Judge
|Andrew Caramdella
|Danger Committee
|Danger Committee
|
|
|-
|-
|Andrew Caramdella
| Jake Chaitkin
|Danger Committee
| Ron Olson
|
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-
| Erik Wessing
| Ron Olson
| 6/9/2018
|-
|Ryan Pierce
|Ron Olson
|9/2/18
|-
|Glenn Powers
|Ron Olson
|10/21/18
|-
|Sam Paris
|Ron Olson
|10/21/18
|-
|Farsheed Hamidi-Toosi
|Ron Olson
|10/21/18
|-
|Oliver Sanchez
|Ron Olson
|01/29/19
|-
|Greg Bell
|Ron Olson
|03/23/19
|-
|-
|}
|}
! Date
! Date
|-
|-
|Casey Olson
|Tom Judge
|Tom Judge
|-
|-
|Casey Olson
| Jake Chaitkin
|Tom Judge
| Ron Olson
|
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-}
|-
|-
|}
|}