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Retired clearvue Dust Collector (view source)
Revision as of 01:38, 12 November 2019
, 01:38, 12 November 2019no edit summary
{{NeedsUpdate|Some of this information is from the old location of the dust collector, and some of the details are missing or incorrect. There is a group working on dust collection needs, performance and recommendations.
we started in October 2018. as interim information is available we will update this wikipage and wherever necessary
https://wiki.pumpingstationone.org/2019_Woodshop_Dust_Collection_Vote
Soundproof Room for new system is almost completed. New unit should be purchased in early June. We are hoping for completion in July.
New unit is is assembled and in place. The team has replaced/rerouted the ductwork and is in the process of redoing electrical for four major stationary tools (drum sander, planer,jointer and bandsaw) EcoGate automatic blast gates are installed.
We are projecting December completion.
—Gary
https://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638
}}
{{Template:EquipmentPage
{{Template:EquipmentPage
|owner = PS:One
|owner = PS:One
|doesitwork = yes
|doesitwork = yes
|contact = Dean Anderson, Michael Skilton
|contact = Dean Anderson, Michael Skilton
|where = Shop
|where = wood Shop
|value = $2000
|value = $2000
|image = Dust_collector.jpg
|image = Dust_collector.jpg
|hostarea = Wood Shop
}}
}}
== More Information ==
== More Information ==
There is a group working on dust collection needs, performance and recommendations.
we started in October 2018
as interim information is available we will update this wikipage and wherever necessary
August 2019--The core team (led by Zack Sasnow and a few others) are in the process of assembling the Grizzly DC. Need to lift the power head and put the cyclone and filters under it. Then comes building the ductwork that we measured and designed. And connecting the main tools. Erik is designing our tool racks and benches around that. We hope to be totally tidy in a month or two.
...
Being an old wreck, I assist in any way that I can without lifting toting or straining. --gary
[[File:grizz002.jpg]]][[File:grizz001.jpg]]
--
The dust collector specifications, plans and other information can be found at
The dust collector specifications, plans and other information can be found at
http://billpentz.com/woodworking/cyclone/index.cfm
http://billpentz.com/woodworking/cyclone/index.cfm
== Yellow Strobe Light means the Dust Collector is Full ==
The yellow strobe light in the woodshop is connected to a bin sensor that checks if the bin for the dust collector is full. If the strobe is blinking, stop what you are doing and go check the dust collector and planer bins. One of 2 things is happening:
1. The bin is full and YOU should empty it. Do not hesitate to rope anyone else in the woodshop to help you figure out how to do this task, lift heavy things, move materials, whatever. Also check the dust bin by the planer is not full.
2. The bin sensor is dirty. Clean it ('''needs instructions''').
==Emptying the Dust Collector==
There are currently 2 dust bins: one next to the planer, and one under the dust collector cyclone.
===When the bin is full===
(Dust collector drum) Remove the drum at the from the cabinet by twisting the bayonette lock securing the cylone hose to the bin. (Both drums) unlock the steel spring strap and pop the lid off the drum. Tie the bag off in the bin. Drag the bin out to the dumpster and flip the whole bin in the dumpster. Do not hesitate to get someone to help you do this task, everyone should be helping keep the shops clean! There are dollies that float around the shop and may be useful in moving the drum.
===Replacing the bag===
Look for some heavy duty 55 gallon bags ('''location?'''). Place the bag to the rim of the dust bin. To keep the bag from getting sucked into the system place a piece of scrap lumber from the trash/dumpster that will fit flat at the bottom of the bin. Poke a hole thumb-sized hole in the bag a few inches from the top of the rim of the drum (if the hole is too high the drum lid will cap the hole). This lets out the air between the bin and the bag, DO IT.
===Reasons for bags===
All dust collection bins should have a plastic bag inside of them. The bag keeps the saw dust from blowing around outside and into your lungs; both miserable experiences. The trash collectors do not want loose wood chips in a dumpster, as it spills out through the gap in their truck when they flip the dumpster and they have to shovel it out of the alley. And everyone knows you don't mess with the trash collectors....
== Manometer & Troubleshooting Filter/Suction Problems ==
== Manometer & Troubleshooting Filter/Suction Problems ==
=== Measure Filter Back Pressure ===
=== Measure Filter Back Pressure ===
The clear plastic tube mounted near the filter stack is a manometer. When the collector is running, the distance between the left and right columns of the manometer should be two inches or less. If it exceeds this, flow through the filter will be reduced and it must be cleaned. When the filter is clean, the back pressure will be less than 1.25".
The clear plastic tube mounted near the filter stack is a manometer. When the collector is running, the distance between the left and right columns of the manometer should be two inches or less. If it exceeds this, flow through the filter will be reduced and it must be cleaned. When the filter is clean, the back pressure will be less than 1.25".
[[File:Manometer.jpg|200px|left]]<br clear=all>
Manometer when the dust collector needs emptying. This is way more than the 1.25" backpressure that's acceptable.
=== Clean the filter ===
=== Clean the filter ===
For extra safety, you can turn off the main switch at the top of the rack to be sure the collector won't start up while you're working on it. You can also just take the remote and set the Sawstop's iVac rocker switch to off. After the collector fan has stopped, remove the white plastic cap on the bin at the base of the filter stack. Scoop out the dust with your hand and into a bucket. This dust will be very fine - try not to breath it. Don't use a vacuum to clean the bin. The fine dust will go through most vacuum filters.
[[File:CloggedDustCollectorFilter.jpg|thumb|left]]For extra safety, you can turn off the main switch at the top of the rack to be sure the collector won't start up while you're working on it. You can also just take the remote and set the Sawstop's iVac rocker switch to off. After the collector fan has stopped, remove the white plastic cap on the bin at the base of the filter stack. Scoop out the dust with your hand and into a bucket. This dust will be very fine - try not to breath it. Don't use a vacuum to clean the bin. The fine dust will go through most vacuum filters.
Use a combination of tapping and compressed air to dislodge dust from the filter pleats. You can tap with your hands or a plastic mallet on the outside of the filter. Don't get too crazy or you will dent the filter. Tap all around and the whole length. Two or three minutes of tapping will probably be enough unless the filter is really dirty. Compressed air from the hose reel above the assembly table can also be used. Spray the air all around the filter, keeping the nozzle an inch away from the mesh of the filter. Closer than that or using > 90 psi air pressure can damage the filter material. Replace the white cap and turn on the filter. IF the pressure is 1.25" or less you're done.
Use a combination of tapping and compressed air to dislodge dust from the filter pleats. You can tap with your hands or a plastic mallet on the outside of the filter. Don't get too crazy or you will dent the filter. Tap all around and the whole length. Two or three minutes of tapping will probably be enough unless the filter is really dirty. Compressed air from the hose reel above the assembly table can also be used. Spray the air all around the filter, keeping the nozzle an inch away from the mesh of the filter. Closer than that or using > 90 psi air pressure can damage the filter material. Replace the white cap and turn on the filter. IF the pressure is 1.25" or less you're done.
In the image at left, the bottom clear part should have nothing in it, especially not wood chips.
<br clear=all>
=== Hey, it won't turn off! ===
=== Hey, it won't turn off! ===
== Related Info ==
== Related Info ==
=== Use checklist ===
PS1 is experimenting with the use of checklists to encourage the safe use and proper care of tools in the workspace. The latest version of the [[checklists]] for this tool is stored as a [https://docs.google.com/document/d/1zWSRJsCtZW5rQdyKmxrWFWuvZcgrSYduGngNTxhlQIw/edit?usp=sharing Google Doc] that can be edited by anyone. If you make changes, update the effective date at the bottom of the document. Print a new copy, and replace the old one.
=== Documentation ===
=== Documentation ===
[[Category:Shop Equipment]]
[[Category:Shop Equipment]]
[[Category:Woodworking]]
[[Category:Wood Shop]]