Anonymous

Changes

From Pumping Station One
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= larval tool page blather =
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= Authorization =
   −
Ralph Brendler very generously donated this "full Sherline clockmaking (metric) setup with all the trimmings (rotating table, change gears, milling column, and lots more)". Apparently in 2017. Time passed. Per area host Jim Brink, Paul is "danger committee of one" checking it out and trying to get it online. This is a start at documenting the tool and determining what authorization it may or may not require. Eventually the blathery parts will go away.
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[[Tier 1 Cold Metals Authorization]] required.
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== To do ==
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...and... at the moment we're still sorting it out for use at PS1.
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=== Authorization ===
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= Major Specs =
required?
     −
viral?
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While this machine has '''metric''' lead screws and handwheels, it is dimensioned in inches. It's OK, just don't try to land it on Mars.
   −
read this page and get going?
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: '''lathe''' : 3.5" swing, 8" between centers, or 4.75" swing single-ended with headstock spacer; 1/4" square tooling
 +
: '''mill''' : 6.25" Z travel, 4.25" crosslide travel, 2.25" throat (3.5" with spacer); 3/8" tool holder
 +
: '''power''' : 60W DC motor with speed control
 +
: '''speed''' : 70-2800 rpm or 35-1400 rpm
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Needs to cover:
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= larval tool page blather =
==== not hurting people ====
  −
I'm thinking Cold Metals Tier 1 should address a lot of this. Things like sleeves, hair, jewelry & eyeballs. Refresh with reference to should have heard before in tier 1?
     −
Work holding
+
Ralph Brendler very generously donated this "full Sherline clockmaking (metric) setup with all the trimmings (rotating table, change gears, milling column, and lots more)". Apparently in 2017. Time passed. Per area host Jim Brink, Paul is "danger committee of one" checking it out and trying to get it online. This is a start at documenting the tool and determining what authorization it may or may not require. Eventually the blathery parts will go away.
   −
Swinging tools e.g. flycutters (which we don't have atm).
+
== To do ==
==== not hurting the machine ====
  −
Not cutting the machine - vise, chuck, slide, table, clamps, screws
  −
 
  −
Work holding (adding obstacles to hit...)
  −
 
  −
Swinging tools
  −
 
  −
Motor load
     −
Slide friction/blockage/forcing
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=== Clues for being excellent ===
    
Wrong-length screws thru Tnuts into Tslots. Or pulling too hard on too few threads.
 
Wrong-length screws thru Tnuts into Tslots. Or pulling too hard on too few threads.
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mostly replacing a few low-dollar missing bits
 
mostly replacing a few low-dollar missing bits
 
* 40260 Head Key $2.75
 
* 40260 Head Key $2.75
**  but trouble?: "NOTE: Alignment keys are custom fitted to each machine. If you have more than one component that uses an alignment
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**  but trouble?: "NOTE: Alignment keys are custom fitted to each machine. If you have more than one component that uses an alignment key, try to keep the key with the slot it was originally fitted to."
key, try to keep the key with the slot it was originally fitted to."
   
* 30880 [https://www.sherline.com/product/1-4-20-x-5-drawbolt-washer/ Drawbolt with Washer] $5.25
 
* 30880 [https://www.sherline.com/product/1-4-20-x-5-drawbolt-washer/ Drawbolt with Washer] $5.25
 
** bolt is a bolt; washer is slightly special
 
** bolt is a bolt; washer is slightly special
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Adding a few items to make the whole more beginner-friendly. Like:
 
Adding a few items to make the whole more beginner-friendly. Like:
 
* lathe tools
 
* lathe tools
 +
** Sherline's recommend for ext threads: [https://www.sherline.com/product/carbide-tool-60-degrees/ Carbide 60° Sharp Point] $7.50
 
* lathe tool stock
 
* lathe tool stock
 
* 3/16" shank mill bits (I think there's one decently sharp)
 
* 3/16" shank mill bits (I think there's one decently sharp)
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* Tommy Bar
 
* Tommy Bar
 
* Head Alignment Key
 
* Head Alignment Key
* tool post assembly
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* fixed tool post assembly
 +
* tool post assembly '''missing rocker'''
 
| morse #1 rusty
 
| morse #1 rusty
 
[https://sherline.com/wp-content/uploads/2015/01/5326_instructions_v8_web.pdf PDF] is a 50-page book with a lot to say about the machine, machining and machining on this machine.
 
[https://sherline.com/wp-content/uploads/2015/01/5326_instructions_v8_web.pdf PDF] is a 50-page book with a lot to say about the machine, machining and machining on this machine.
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| [https://sherline.com/wp-content/uploads/2015/10/3050inst.pdf PDF]
 
| [https://sherline.com/wp-content/uploads/2015/10/3050inst.pdf PDF]
 
| Head Alignment Key
 
| Head Alignment Key
| ''Deluxe'' = adjustable "zero" handwheels
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| ''Deluxe'' = adjustable "zero" handwheel
 
|-
 
|-
 
| 2.5” 3-Jaw Chuck
 
| 2.5” 3-Jaw Chuck
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| [https://sherline.com/wp-content/uploads/2015/09/2090inst.pdf PDF]
 
| [https://sherline.com/wp-content/uploads/2015/09/2090inst.pdf PDF]
 
|  
 
|  
| use with drawbolt? (not included)
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|
 +
* use with drawbolt? (not included)
 +
* '''missing 6 July 2020'''
 
|-
 
|-
 
| Gear Cutters
 
| Gear Cutters
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|
 
|
 
|
 
|
 +
* '''missing 6 July 2020'''
 
|-
 
|-
 
| Crosslide Accessory Plate
 
| Crosslide Accessory Plate
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| '''missing drawbolt+washer'''
 
| '''missing drawbolt+washer'''
 
|
 
|
 +
* '''missing 6 July 2020'''
 
|-
 
|-
 
| Slitting Saw ['''which one?''']
 
| Slitting Saw ['''which one?''']
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|
 
|
 
|
 
|
 +
* '''missing 6 July 2020'''
 
|-
 
|-
 
| End Mill Holder (3/8")
 
| End Mill Holder (3/8")
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| [https://www.sherline.com/product/3100-thread-cutting-attachment/ 3100]
 
| [https://www.sherline.com/product/3100-thread-cutting-attachment/ 3100]
 
| [https://sherline.com/wp-content/uploads/2015/01/3100inst.pdf PDF]
 
| [https://sherline.com/wp-content/uploads/2015/01/3100inst.pdf PDF]
| legion
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|  
| complete as of late 2019; some parts installed in lathe base; dis/engage action not free; really wants some way to manage many parts
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* legion
 +
* gear C drive pin and small shim washer
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* 2x large shim washers
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|
 +
* complete as of late 2019; some parts installed in lathe base; dis/engage action not free; really wants some way to manage many parts
 +
* Recommended tool: [https://www.sherline.com/product/carbide-tool-60-degrees/ Carbide 60° Sharp Point] $7.50
 
|-
 
|-
 
| Mill Vise
 
| Mill Vise
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* 2x (Sherline T-nut + L-clamp + 10-32 x '''5/8"''' SHC screw)
 
* 2x (Sherline T-nut + L-clamp + 10-32 x '''5/8"''' SHC screw)
 
* 2x (Sherline T-nut + 10-32 x '''1/2"''' SHC screw)
 
* 2x (Sherline T-nut + 10-32 x '''1/2"''' SHC screw)
** '''missing'''
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** '''nuts missing'''
 
* 4x (10-32 x '''3/16"''' set screw)
 
* 4x (10-32 x '''3/16"''' set screw)
** '''present?/missing?'''  
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** have 2
 +
** '''missing 2'''  
 
* Hold Down Tab + 2x (10-32 x '''3/8"''' SHC screw)
 
* Hold Down Tab + 2x (10-32 x '''3/8"''' SHC screw)
 
|
 
|
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** '''missing one'''
 
** '''missing one'''
 
* 4x (10-32 x '''3/8"''' SHC screw)
 
* 4x (10-32 x '''3/8"''' SHC screw)
** '''?all present?'''
   
* 10/32 x '''3/8"''' set screw
 
* 10/32 x '''3/8"''' set screw
 
* 10-32 x '''1"''' SHC screw
 
* 10-32 x '''1"''' SHC screw
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|}
 
|}
   −
= On Hackabiliy =
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= On Hackability =
    
The '''Do Not Hack''' label is mostly to get you to read this.
 
The '''Do Not Hack''' label is mostly to get you to read this.
    
The well-accessorized machine is an endlessly hackable kit of parts. Think ''LEGO®''. Dumping out a box of LEGOs and beginning to build you-know-not-what-yet is all hack. Then the bricks go back in the box for another day and each brick remains the brick that it was. Unless you're ''that'' kid. Don't be ''that'' kid. Hack new parts to do new things. Especially fixtures and work holding. Hack your own [https://www.sherline.com/product/faceplate/ lathe faceplate] for $10. So, "do not hack" means don't cut up the vise but make for yourself the fixture you need. Or whatever. And please put all the pieces back in the drawer for the next you.
 
The well-accessorized machine is an endlessly hackable kit of parts. Think ''LEGO®''. Dumping out a box of LEGOs and beginning to build you-know-not-what-yet is all hack. Then the bricks go back in the box for another day and each brick remains the brick that it was. Unless you're ''that'' kid. Don't be ''that'' kid. Hack new parts to do new things. Especially fixtures and work holding. Hack your own [https://www.sherline.com/product/faceplate/ lathe faceplate] for $10. So, "do not hack" means don't cut up the vise but make for yourself the fixture you need. Or whatever. And please put all the pieces back in the drawer for the next you.
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