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Line 176: − + − + − ***Unzip and install this in C:\Users\YourName\AppData\Roaming\Autodesk\Fusion 360 CAM\Posts+ − + − + − **For local '''Mac'''+ − *** Unzip and install in Macintosh HD> Users> USERNAME> Autodesk> Fusion 360 CAM> Posts+ − *** In Fusion 360, when you select Actions > Post Process, under Settings select Personal Posts for the Source+ − + − + − + − + − + + + + − + Line 160:
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Line 1,278: − − === Automatic Dust Collection === − The ShopBot has +5V TTL outputs that could be used to trigger automatic dust collection (when the spindle goes live) and/or a warning light (when the gantry is enabled to move.)
Made Post Processor choice more obvious.
|doesitwork = yes
|doesitwork = yes
|contact = [[CNC|CNC Area Host]]
|contact = [[CNC|CNC Area Host]]
|where = TBD
|where = Wood Shop
|value = $16000
|value = $16000
|hostarea = CNC
|hostarea = CNC
* Nominal Cutting Area 96"x 48"x 6" (2.44m x 1.22m x .15m)
* Nominal Cutting Area 96"x 48"x 6" (2.44m x 1.22m x .15m)
* Total Movement Area 102" x 50" x 8" (2.59m x 1.27m x .20m)
* Total Movement Area 102" x 50" x 8" (2.59m x 1.27m x .20m)
* Max spindle speed: 18000 RPM
* Min spindle speed: 4100 RPM
The spindle uses ER25 collets. These eventually wear out, so check before using them. Collets are a durable expendable.
The spindle uses ER25 collets. These eventually wear out, so check before using them. Collets are a durable expendable.
Some people buy their own collets. There are a number of suppliers of collets, nuts, and related accessories. [http://www.techniksusa.com/ Techniks] and [http://www.shars.com/ Shars] are both brands that have been recommended by experienced CNC users, although other brands may also be of equivalent price and quality:
Some people buy their own collets, which may be worth it as it helps prevent slips and ruined jobs. There are a number of suppliers of collets, nuts, and related accessories. [http://www.techniksusa.com/ Techniks] and [http://www.shars.com/ Shars] are both brands that have been recommended by experienced CNC users, although other brands may also be of equivalent price and quality:
* [http://www.shars.com/1-4-ultra-precision-5-micron-er25-collet Shars ER25 Collet Ultra Precision 5 Micron]
* [http://www.shars.com/1-4-ultra-precision-5-micron-er25-collet Shars ER25 Collet Ultra Precision 5 Micron]
* [https://www.amazon.com/Dorian-Tool-Alloy-Precision-Collet/dp/B00CB14HXW/ Dorian Tool ER25 Alloy Steel Ultra Precision Collet, 0.236" - 0.276" Hole Size]
* [https://www.amazon.com/Dorian-Tool-Alloy-Precision-Collet/dp/B00CB14HXW/ Dorian Tool ER25 Alloy Steel Ultra Precision Collet, 0.236" - 0.276" Hole Size]
=Status history=
=Status=
June 2020: Keyed switch replaced.
August 2017: Dust collection system out of commission.
August 2017: Dust collection system out of commission.
'''Authorization for this tool by authorized proctors only.''' This means you cannot get authorized by just anyone who is already authorized. You can only get authorized by a few people, the proctors listed below.
'''Authorization for this tool by authorized proctors only.''' This means you cannot get authorized by just anyone who is already authorized. You can only get authorized by a few people, the proctors listed below.
Authorization sessions are scheduled roughly monthly. Check the [https://www.meetup.com/Pumping-Station-One/events/ Meetup calendar] for upcoming authorizations. If no ShopBot sessions are currently scheduled, ask on the [https://groups.google.com/group/pumping-station-one/ Google Group].
Authorization sessions are scheduled roughly monthly. Check the [https://www.meetup.com/Pumping-Station-One/events/ Meetup calendar] for upcoming authorizations. If no ShopBot sessions are currently scheduled, ask the [[CNC Area Host]] or on the [https://groups.google.com/group/pumping-station-one/ Google Group].
Be aware that this authorization consists of two parts; the first session is a classroom session that will cover the software required and introduce you to the essential settings and chip-load calculation, and the second part, scheduled separately, is a hands-on class.
Be aware that this authorization consists of two parts; the first session is a classroom session that will cover the software required and introduce you to the essential settings and chip-load calculation, and the second part, scheduled separately, is a hands-on class.
== Authorized Proctors ==
== Authorizers ==
{| class="wikitable" border="1"
{| class="wikitable" border="1"
|-
|-
|Matt Meshulam
|Matt Meshulam
|Andrew Camardella
|Andrew Camardella
|-
|David Earl
|Matt Meshulam
|-
|-
|}
|}
== How to Become an Authorized Proctor ==
== How to Become an Authorizer ==
Get an ok from the area host. Successfully run an authorization supervised by an authorized proctor.
Get an ok from the area host. Successfully run an authorization supervised by an authorizer.
It's recommended that initial authorizations be limited to 2 or less.
It's recommended that initial authorizations be limited to 2 member participants or less.
=Scheduling and Reservations=
We will be using the PS1 Skedda platform for scheduling ShopBot time.
Click this [https://pumpingstationone.skedda.com/register?key=11373bf&payload=CfDJ8AhWcCKz7g1DjwN6myjap4cdIEdLCUN78whkwElLjg7vhdI_Fm7_PGyoWzpgWFi1yae6LzzqVdM8dC7bNqpUHlonT2HhMFbiBWr5rLkaT2cXgL-GZPhljdRVuCTgnUUd2g link] to sign up or sign in and make a reservation. Select any available time and click the plus button or the green BOOK button to reserve your time on the machine.
The guidelines are as below and only those who are fully authorized may access the scheduler.
'''ShopBot Scheduling Guidelines'''
-Reservations can be made from 2 weeks out to 12 hours before the time you would like to schedule.
-No unreserved use.
-Please account for clean-up time in your reservation and be considerate of others when scheduling as there is no current time length limit for reservations.
-If you finish your time early, end your appointment so others know the machine is free.
= Documentation =
= Documentation =
[https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ Overview of Cut Load calcualtions for setting bit feed and speed rates]
[https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ Overview of Cut Load calcualtions for setting bit feed and speed rates]
Vertanux1: This user teaches at Elgin Community College and has very good tutorials and downloadable textbook on Autodesk Inventor (which applies to Fusion 360 as well: http://www.vertanux1.com/ and https://www.youtube.com/user/vertanux1?reload=9
Online chipload calculator: https://gdptooling.com/chipload-calc/
Fusion 360 Videos
NYC CNC - Several videos that provide an overview of downloading software, preferences, and basic sketch terms and steps. https://www.nyccnc.com/fusion-360/
Lars Christensen - CAD/CAM instructor hired by Autodesk to produce their Fusion 360 videos. The Absolute Basics and #LarsLive series are worth watching. https://www.youtube.com/watch?v=A5bc9c3S12g&feature=youtu.be
Maker's Muse CAD for Newbies Series - Provides a detailed overview of sketch dimensions, constraints, revolving, sweeping, and lofting, among many other topics. https://www.youtube.com/playlist?list=PLTCCNNvHC8PC40tcEqaJcgUMb97LNkLIn
Krenov Coffee Table - A fantastic overview of the design of a coffee table from scratch. Lots of CAD best practices. https://www.youtube.com/watch?v=J22j8RfETjs&feature=youtu.be
Fusion 360 V12 Engine - A long playlist series on a complex topic that demonstrates how powerful real CAD software can be. https://www.youtube.com/playlist?list=PLQl9vsO6sGSlasKFP-CAgnDs324Z6IW8s
= Software Tool Chain =
= Software Tool Chain =
**Allows for 2D and 3D linework and toolpath creation
**Allows for 2D and 3D linework and toolpath creation
**Only available on the Shapeoko Computer
**Only available on the Shapeoko Computer
*Vectric V-Carve Makerspace Edition
*Vectric V-Carve Makerspace Edition Version 9.0 (earlier versions may not be supported here anymore)
** http://www.vectric.com/products/vcarve/trial.html
** http://www.vectric.com/products/vcarve/trial.html
**Allows for 2D linework and toolpath creation
**Allows for 2D linework and toolpath creation
*Autodesk Fusion 360
*Autodesk Fusion 360
**The ShopBot computer does not have this and may not be fast enough to run it.
**The ShopBot computer does not have this and may not be fast enough to run it.
**You '''MUST''' use the custom post-processor below. Otherwise, you will bypass the safety check to make sure the spindle really is running!
**You '''MUST''' use the custom post-processor below. Otherwise, you will bypass the safety check to make sure the spindle really is running!
**For local '''Windows''', to install this on your local computer:
***For '''Cloud''' (Probably best since it should work on any computer you use Fusion 360 with)
**** Open Fusion 360 and choose preferences under the "head" icon in the top left. Choose CAM, then "Enable Cloud Libraries"
***Note that AppData is often a hidden folder!
**** Navigate to Libraries > Assets in the Data Panel (top right, where you normally choose designs)
***Inside Fusion 360, when you select Actions / Post Process, under Configuration Folder, hit Setup and select Use Personal Posts.
**** Double click the Assets > CAMPosts folder to enter it.
**** Use the Upload button to upload the desired post processor from your local machine to the Assets > CAMPosts folder. This will upload the post to the cloud and allow you to access it anywhere you may login to your Fusion 360 account through My Cloud Posts.
**** After enabling cloud libraries in Fusion 360, you will be able to access your cloud post processor library by setting the Configuration Folder (Windows) or Source (Mac) to My Cloud Posts. Both of these dialog boxes are shown below. You will then be able to select the Cloud post you uploaded in the Post Configuration field (Windows) or the Post Processor field (Mac).
***For local '''Windows''', to install this on your local computer:
**For '''Cloud'''
****Unzip and install this in C:\Users\YourName\AppData\Roaming\Autodesk\Fusion 360 CAM\Posts
*** Open Fusion 360 and navigate to Libraries > Assets in the Data Panel.
****Note that AppData is often a hidden folder!
*** Double click the Assets > CAMPosts folder to enter it.
****Inside Fusion 360, when you select Actions / Post Process, under Configuration Folder, hit Setup and select Use Personal Posts.
*** Use the Upload button to upload the desired post processor from your local machine to the Assets > CAMPosts folder. This will upload the post to the cloud and allow you to access it anywhere you may login to your Fusion 360 account through My Cloud Posts.
***For local '''Mac'''
*** After enabling cloud libraries in Fusion 360, you will be able to access your cloud post processor library by setting the Configuration Folder (Windows) or Source (Mac) to My Cloud Posts. Both of these dialog boxes are shown below. You will then be able to select the Cloud post you uploaded in the Post Configuration field (Windows) or the Post Processor field (Mac).
**** Unzip and install in Macintosh HD> Users> USERNAME> Autodesk> Fusion 360 CAM> Posts
** In Fusion 360, when you select Actions > Post Process, under Settings select Personal Posts for the Source
====Chip Load Calculation====
====Chip Load Calculation====
*[https://gdptooling.com/chipload-calc/ Chip Load Calculator by GDP Tooling]
*[http://www.pdsspindles.com/engineering-speeds Bit Parameter Overview by PDS Spindles]
*[http://www.pdsspindles.com/engineering-speeds Bit Parameter Overview by PDS Spindles]
*[http://www.monstertool.com/monster_tool_calculators.html Monster Tools Chip Load Calculator]
*[https://www.monstertool.com/29/tech-data.htm Monster Tools Chip Load Calculator]
*[http://www.pdsspindles.com/admin/modules/page_editor/uploads/image/Chip%20load%20for%20common%20tool%20diameters%20(Inches).jpg Chip Load Chart by PDS Spindles]
*[http://www.pdsspindles.com/admin/modules/page_editor/uploads/image/Chip%20load%20for%20common%20tool%20diameters%20(Inches).jpg Chip Load Chart by PDS Spindles]
*[https://groups.google.com/forum/#!searchin/pumping-station-one/makerspace$20edition/pumping-station-one/cTwfUHxESjU/7m_lI8UWCgAJ How to install Makerspace Version]
*[https://groups.google.com/forum/#!searchin/pumping-station-one/makerspace$20edition/pumping-station-one/cTwfUHxESjU/7m_lI8UWCgAJ How to install Makerspace Version]
=== Materials ===
=== Materials ===
* [[Shopbot_PRS_CNC_router/Aluminium|Aluminium]]
* [[Shopbot_PRS_CNC_router/Plastics|Plastics]]
* [[Shopbot_PRS_CNC_router/Wood|Wood]]
* [[Shopbot_PRS_CNC_router/Wood|Wood]]
*** Use a Cut Load Calculator to determine which feeds and speeds you should be using for your specific bits. An overview is avaialble at: [https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ]
*** Use a Cut Load Calculator to determine which feeds and speeds you should be using for your specific bits. An overview is avaialble at: [https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ]
** Collets
** Collets
*** We currently have collets for 1/2, 1/4, 3/16 and 1/8" shank bits.
*** We currently have collets for 1/2, 3/8, 1/4, 3/16 and 1/8" shank bits.
*** Try to keep them clean and store them away from dust between uses. Dust between the gaps will produce runout. The drawer mounted under the Shopbot is the right place to store these items.
*** Try to keep them clean and store them away from dust between uses. Dust between the gaps will produce runout. The drawer mounted under the Shopbot is the right place to store these items.
*** If the collet nuts are not threading smoothly try cleaning the threads with a small brush, spindle threads as well.
*** If the collet nuts are not threading smoothly try cleaning the threads with a small brush, spindle threads as well.
* ShopBot should not be used for...
* ShopBot should not be used for...
** Metals other than aluminum
** Metals
** Cutting anything that requires coolant or lubricant (it will ruin the waste board)
** Cutting anything that requires coolant or lubricant (it will ruin the waste board)
** Ripping lumber (use the table saw)
** Ripping lumber (use the table saw)
== Use checklist ==
== Use checklist ==
PS1 is experimenting with the use of checklists to encourage the safe use and proper care of tools in the workspace. The latest version of the [[checklists]] for this tool is stored as a [https://docs.google.com/document/d/1L78Rr_T8vhV8XZLRReKIWYXAyOnS8CLfJmAxehVeThU/edit Google Doc] that can be edited by anyone. If you make changes, update the effective date at the bottom of the document. Print a new copy, and replace the old one.
PS1 is experimenting with the use of checklists to encourage the safe use and proper care of tools in the workspace. The latest version of the [[checklists]] for this tool is stored as a [https://docs.google.com/document/d/1zxrvQX0DXaLxaXkaKCKpZ-PAgnDak6ezKKBkdu_Fw1U/edit?usp=sharing Google Doc] that can be edited by anyone. If you make changes, update the effective date at the bottom of the document. Print a new copy, and replace the old one.
Physical checklists are necessarily constrained in length. Following is a more extensive pre-flight checklist:
Physical checklists are necessarily constrained in length. Following is a more extensive pre-flight checklist:
|
|
|-
|-
|[[user:skynaya|Skylar Nova]]
|[[user:skynaya|Sky Nova]]
|Matt Meshulam
|Matt Meshulam
|
|
| Matt Meshulam
| Matt Meshulam
| 12/09/17
| 12/09/17
|}
|-
|Theo T
|David Earl
|1/20/18
|-
|[[User:Frenchy|Jeremie Davis]]
|David Earl
|1/21/18
|-
|Armani Barron
|Matt Meshulam
|9/16/17
|-
|Scott Fullman
|David Earl
|02/24/18
|-
|Michael Donovan
|David Earl
|03/04/2018
|-
|Damon Carrvesco
|David Earl
|03/26/2018
|-
|Ryan Kelly
|David Earl
|03/26/2018
|-
|Will Coffin
|David Earl
|03/26/2018
|-
|Shabab Mustafa
|David Earl
|03/26/2018
|-
|Bruce Mace
|David Earl
|03/26/2018
|-
|Shahnawas Khokhar
|David Earl
|03/26/2018
|-
|Seth Cothron
|David Earl
|04/22/2018
|-
|Matthew Currey
|David Earl
|04/22/2018
|-
|Adam Hall
|David Earl
|04/29/2018
|-
|Kevin Huemann
|David Earl
|04/29/2018
|-
|Donzell Gordon
|David Earl
|04/28/2018
|-
|Nelson Reyes
|David Earl
|05/26/2018
|-
|David DesRoberts
|David Earl
|05/26/2018
|-
|Brendan Fortune
|David Earl
|06/02/2018
|-
|Chris Albert
|David Earl
|06/17/2018
|-
|Nate Myren
|David Earl
|06/23/2018
|-
|Eli Scholssberg
|David Earl
|06/23/2018
|-
|Szymon Mirek
|David Earl
|06/24/2018
|-
|Dan Willmott
|David Earl
|06/24/2018
|-
|Mark Treiber
|David Earl
|10/28/2018
|-
|Charlie Kepner
|David Earl
|02/20/2019
|-
|Kevin Cluff
|David Earl
|02/20/2019
|-
|Greg Bell
|David Earl
|03/23/19
|-
|Paul Ocampo
|David Earl
|03/28/19
|-
|Fritz Sullivan
|David Earl
|03/31/19
|-
|Daniel Gulick
|David Earl
|12/10/2018
|-
|Alex Biardo
|David Earl
|05/07/2019
|-
|Brendan Byrne
|David Earl
|05/07/2019
|-
|Sam Vuchetich
|David Earl
|09/29/2019
|-
|Antina Lee
|David Earl
|09/29/2019
|-
|Rob German
|David Earl
|09/29/2019
|-
|Ryan Zoghlin
|David Earl
|01/25/2020
|-
|Ellen Lustig
|David Earl
|10/29/2020
|-
|Jackson Miller
|David Earl
|12/22/2021
|-}
If you have been authorized but cannot log in, request to be added to the "ShopBot Authorized" Samba group (send an email to info (at) pumpingstationone.org with your username and the name of the person who certified you) so that your login works. If you don't have a log-in on https://members.pumpingstationone.org/ you will have issues here - sign up on that site first if you haven't already.
If you have been authorized but cannot log in, request to be added to the "ShopBot Authorized" Samba group (send an email to info (at) pumpingstationone.org with your username and the name of the person who certified you) so that your login works. If you don't have a log-in on https://members.pumpingstationone.org/ you will have issues here - sign up on that site first if you haven't already.
=== Lack of True E-Stop ===
=== Lack of True E-Stop ===
As shipped, the ShopBot PRS does not support an Emergency Stop. This could be hacked, but it runs the risk of damaging the machine if engaged in a non-emergency situation. Suggested solution: Installing a 10A double pole 24V coil DIN mount relay, and powering the coil via the 24V supply through a normally closed E-Stop button. One pole will disconnect the 63V stepper motor current. One pole will break the control signal that enables the VFD and will cause the VFD to brake to a stop.
As shipped, the ShopBot PRS does not support an Emergency Stop. This could be hacked, but it runs the risk of damaging the machine if engaged in a non-emergency situation. Suggested solution: Installing a 10A double pole 24V coil DIN mount relay, and powering the coil via the 24V supply through a normally closed E-Stop button. One pole will disconnect the 63V stepper motor current. One pole will break the control signal that enables the VFD and will cause the VFD to brake to a stop.
=== Limit Switch Issues ===
=== Limit Switch Issues ===