Anonymous

Changes

From Pumping Station One
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|where = Industrial CNC
 
|where = Industrial CNC
 
|doesitwork = yes
 
|doesitwork = yes
|contact = Industrial CNC Area Host
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|value = $35000
 
|value = $35000
 
|image = Tormach.png
 
|image = Tormach.png
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==Description==
 
==Description==
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*A CNC milling machine with enclosure.
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*https://www.tormach.com/pcnc-1100/
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*https://wiki.pumpingstationone.org/CNC_Mill_Vote_2017
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====PCNC 1100 Series 3 with accessories====
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*Floor Footprint 61" x 53" x 78"
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*Table Size 34” x 9.5”
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*Machine Travel 18” x 9.5” x 16.25”
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*5140RPM 1.5Hp spindle
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*220V 20A, 3 phase power
      
== Status ==  
 
== Status ==  
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Machine is fully operational.
 
Machine is fully operational.
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== Fusion 360 Post Processor ==
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If your copy of Fusion 360 does not already have the Tormach PathPilot post processor installed, you can find it at https://cam.autodesk.com/hsmposts.
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If you want to use mist coolant or the SmartCool system, make sure you have the following settings enabled in your post processor:
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{| class="wikitable"
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| Multi-Coolant equipped
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| Yes
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|-
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| SmartCool equipped
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| Yes
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|}
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To change post processor settings, look for the box with green text in the bottom right of the post processor window.
      
=='''Pumping Station One Standard Tool Library'''==
 
=='''Pumping Station One Standard Tool Library'''==
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Please download the standard tool library from github and install in Fusion360
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Please download the standard tool library from GDrive and install in Fusion360
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[https://github.com/evezor/Pumping-Station-One-Standard-Library PS1 Standard Tool Library]
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[https://drive.google.com/uc?export=download&id=1JhXDNXF0yBDqnCHBSbKupBZGZuis0xot PS1 Standard Tool Library]
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Link to stepdown and stepover spreadsheet, please print or save this link for future reference
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Step down & step over spreadsheet:
    
[https://docs.google.com/spreadsheets/d/1LYhlHDQf-9502mGbH_TRzmT7QTQa-k5ozGTalC1iITc/edit#gid=1679705479 PS1 Standard Tool Library Stepdown and Stepover Spreadsheet]
 
[https://docs.google.com/spreadsheets/d/1LYhlHDQf-9502mGbH_TRzmT7QTQa-k5ozGTalC1iITc/edit#gid=1679705479 PS1 Standard Tool Library Stepdown and Stepover Spreadsheet]
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The Shopbot will familiarize you to using CNC and other necessary concepts such as feeds and speeds, tool choice, etc. Only part 1 of Shopbot Authorization is required and will eventually be replaced by a distinct CAD/CAM course (TBD, 2019). We also strongly recommend completing Shopbot Part 2 especially if you are new to CNC milling, as the Shopbot cuts more forgiving materials, as well as more forgiving feed and speed rates.
 
The Shopbot will familiarize you to using CNC and other necessary concepts such as feeds and speeds, tool choice, etc. Only part 1 of Shopbot Authorization is required and will eventually be replaced by a distinct CAD/CAM course (TBD, 2019). We also strongly recommend completing Shopbot Part 2 especially if you are new to CNC milling, as the Shopbot cuts more forgiving materials, as well as more forgiving feed and speed rates.
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'''[[Bridgeport Knee Mill|Bridgeport Knee Mill]]'''  
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'''[[Bridgeport Knee Mill|Bridgeport Knee Mill]]'''
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'''THIS IS NOW A RECOMMENDATION, NOT A REQUIREMENT'''
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Allows you to square your material for the Tormach as well as learn basic, manual milling operations. Also provides more practice with speeds, feeds and drilling operations. For those who are not already authorized when planning our their Tormach authorization, we recommend taking the Materials, Speeds and Feeds Reference Guides Section of the Tormach Canvas course to get a more thorough introduction to Feeds & Speeds.  
 
Allows you to square your material for the Tormach as well as learn basic, manual milling operations. Also provides more practice with speeds, feeds and drilling operations. For those who are not already authorized when planning our their Tormach authorization, we recommend taking the Materials, Speeds and Feeds Reference Guides Section of the Tormach Canvas course to get a more thorough introduction to Feeds & Speeds.  
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'''[http://canvas.pumpingstationone.org 1. Canvas Course]'''  
 
'''[http://canvas.pumpingstationone.org 1. Canvas Course]'''  
 
The Online Canvas Course will cover topics such as Feeds & Speeds, Workholding, Tooling, and PathPilot (Tormach's CNC controller software). The course should take 3 hours to complete, not including CAM assignment.  
 
The Online Canvas Course will cover topics such as Feeds & Speeds, Workholding, Tooling, and PathPilot (Tormach's CNC controller software). The course should take 3 hours to complete, not including CAM assignment.  
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You may “test out” of the online course by submitting the CAM project.
    
'''2. Provisional Machine Authorization'''
 
'''2. Provisional Machine Authorization'''
 
There is a practical machine authorization component in the more traditional style of PS1 authorizations. Provisional authorization is granted at this stage. This component is 2-3 hours in length.
 
There is a practical machine authorization component in the more traditional style of PS1 authorizations. Provisional authorization is granted at this stage. This component is 2-3 hours in length.
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'''3. Personal Project'''  
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Full authorization is granted after participants submit a personal project with CAM code for review through Canvas and then run the job successfully on their own with the supervision of an authorizer. This stage may be repeated up to 3 times if necessary.
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<s>'''3. Personal Project'''</s>
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<s>Full authorization is granted after participants submit a personal project with CAM code for review through Canvas and then run the job successfully on their own with the supervision of an authorizer. This stage may be repeated up to 3 times if necessary.</s>
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The personal project requirements has been lifted. Nonetheless, please feel free to request assistance or supervision from either an authorizer or another authorized user while running your project. The #cnc user group in Slack is also always available to provide advice and assistance.
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To start the authorization process, you must go to Canvas and select the CNC:Tormach course via "Join this Course". You may start the online course material at any time, but must complete all elements of the online course up until the Harbinger CAM project before being eligible for the practical machine component of authorization.
 
To start the authorization process, you must go to Canvas and select the CNC:Tormach course via "Join this Course". You may start the online course material at any time, but must complete all elements of the online course up until the Harbinger CAM project before being eligible for the practical machine component of authorization.
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==Scheduling==
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==Scheduling and Reservations==
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The Tormach is the first machine with scheduling at PS1. We are currently using Skedda at http://pumpingstationone.skedda.com. The guidelines are as below and only those who are fully authorized may access the scheduler.
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The Tormach is the first machine with scheduling at PS1. We will be using the PS1 Skedda platform for scheduling.
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Click this [https://pumpingstationone.skedda.com/register?key=11373bf&payload=CfDJ8AhWcCKz7g1DjwN6myjap4cdIEdLCUN78whkwElLjg7vhdI_Fm7_PGyoWzpgWFi1yae6LzzqVdM8dC7bNqpUHlonT2HhMFbiBWr5rLkaT2cXgL-GZPhljdRVuCTgnUUd2g link] to sign up or sign in and make a reservation. Select any available time and click the plus button or the green BOOK button to reserve your time on the machine.  
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The guidelines are as below and only those who are fully authorized may access the scheduler.
    
'''Tormach Scheduling Guidelines'''
 
'''Tormach Scheduling Guidelines'''
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-Reservations can be made from 2 weeks out to 12 hours before the time you would like to schedule.
 
-Reservations can be made from 2 weeks out to 12 hours before the time you would like to schedule.
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-Any unscheduled time will be on a first-come, first serve basis like all other machines at PS1.
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-No unreserved use.
    
-Please account for clean-up time in your reservation and be considerate of others when scheduling as there is no current time length limit for reservations.
 
-Please account for clean-up time in your reservation and be considerate of others when scheduling as there is no current time length limit for reservations.
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{|class="wikitable"
 
{|class="wikitable"
 
|-
 
|-
| Andrew Wingate
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| [[user:NewFatMike|Mike Thompson]]
 
|}
 
|}
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|-
 
|-
 
| [[user:berky93|Alex Berkowitz]]
 
| [[user:berky93|Alex Berkowitz]]
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|-
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| [[user:NewFatMike|Mike Thompson]]
 
|}
 
|}
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|-
 
|-
 
| [[user:berky93|Alex Berkowitz]]
 
| [[user:berky93|Alex Berkowitz]]
|-
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| Alisha Ciardi
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|-
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| Nicholas Prorok
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|-
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| Perry May
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|-
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| Ray Doeksen
   
|-
 
|-
 
| Sevin Strauss
 
| Sevin Strauss
|-
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| Kathryn Born
   
|-
 
|-
 
| Ryan Himmelblau
 
| Ryan Himmelblau
168

edits

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