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− | Design Guidelines for Clearview Dust Collector
| + | == Collector Mounting == |
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− | Install the collector in the pallet rack behind the Shopbot. This will make the mounting of the motor easy and provide a framework for a sound enclosure, if it is necessary. The approximate dimensions of the rack are 44" wide x 33" deep x 9' tall. | + | Install the collector in the pallet rack behind the Shopbot. This will make the mounting of the motor easy and provide a framework for a sound enclosure, if necessary. The collector motor will be mounted on top of a piece of 3/4 plywood that is secured to the top shelf of the rack. |
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− | Inlet port on dust collector is angled up at 11 degrees.
| + | The approximate dimensions of the rack are 44" wide x 33" deep x 8.5' tall. Dimensions of the collector without the inlet tube are approximately 24"x34"x8'. (is this also true for the nano filter?) |
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| + | Inlet port on dust collector is angled up at 11 degrees |
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| + | 3 phase motor is 99 pounds. |
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| + | The collector is up and mounted. The joint between the blower housing and the cyclone needs to be caulked ( which may require dropping the cyclone a few inches). |
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| + | == Ducting == |
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| + | Bill Penz: elbows with a center line radius of 2 to 2.5 diameter are preferred. For 6" duct, 12 to 15". |
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| + | An 8" main duct will begin at the collector and run parallel to the trusses and below towards the shopbot and across the shop towards the woodworking area. |
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| To reduce turbulence in the collector, first 5 feet should be straight with no fittings. | | To reduce turbulence in the collector, first 5 feet should be straight with no fittings. |
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− | Put down drop blast gates as close to the main duct as possible. | + | Put down [[File:Blast_gate.doc]][[File:Blast_gate_front.svg]][[File:Blast_gate_back.svg]] as close to the main duct as possible. |
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− | Use SRD-35 or ASTN D3034 PVC or 24 gauge spiral duct or thicker. | + | Clearvue: Use SRD-35 or ASTN D3034 PVC or 24 gauge spiral duct or thicker. |
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− | Two 45 degree elbows has lower resistance than a single 90. Putting a short piece of straight pipe between the 45s is best.
| + | http://sveemetalworks.com/statistics/#lightbox/1/ says 8" 26 gauge spiral duct is good up to 30" WG with a safety factor of 3. |
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− | 3 phase motor is 99 pounds.
| + | Two 45 degree elbows has lower resistance than a single 90. Putting a short piece of straight pipe between the 45s is best. |
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| Use at least 5" port on machines for best results. | | Use at least 5" port on machines for best results. |
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| Clearvue blast gates are sized for PVC pipe. | | Clearvue blast gates are sized for PVC pipe. |
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− | Clearvue order: | + | SRD 35: |
| + | 6" od 6.275", id 5.915, 2.36 lb/ft |
| + | 8" od 8.4", id 7.92, 4.24 lb/ft |
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| + | http://www.jmeagle.com/pdfs/2008%20Brochures/Gravity%20Sewer_web.pdf |
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| + | Clearvue: If PVC is used, the pipe can be grounded with a wire run on the outside of the pipe, attached to a screw driven into the pipe every 5 feet. The screw running into the interior of the pipe will drain off any charge. |
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| + | PVC pipe quotes (sch. 40 is heavier than we need, the pipe is co stenciled sch 40/DWV) |
| + | Porter Pipe: 8" sch 40 $6.40 /ft, 6" 4.30/ft |
| + | Columbia 8" sch 40 $7.40/ft, 6" 4.85/ft |
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| + | software to create templates to join pvc pipe. |
| + | http://www.harderwoods.com/pipedocs.html |
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| + | motor specs: |
| + | http://www.leeson.com/leeson/searchproduct.do;jsessionid=80DAE39B0B64CA5DC727AFE8D0FFDAC2?invoke=viewProductDetails&motorNo=132242.00&productType= |
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| + | == Links == |
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| + | Installation of a CVMAX that includes VFD, sound proofing, muffler. |
| + | http://mastslav.weebly.com/ |
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| + | == Clearvue order == |
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| CVMAX 3 phase with filters with nano filter upgrade $1870+100 | | CVMAX 3 phase with filters with nano filter upgrade $1870+100 |
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| Discount code for 5% off: CVCFAN | | Discount code for 5% off: CVCFAN |
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| + | Estimated delivery: June 17, 19. |
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| + | collector tracking: |
| + | http://wwwapps.ups.com/WebTracking/processRequest?HTMLVersion=5.0&Requester=NES&AgreeToTermsAndConditions=yes&loc=en_US&tracknum=1ZA378T50353134868&WT.z_eCTAid=ct1_eml_Tracking |
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| + | particle monitor: |
| + | http://wwwapps.ups.com/WebTracking/processRequest?HTMLVersion=5.0&Requester=NES&AgreeToTermsAndConditions=yes&loc=en_US&tracknum=1Z44842R0396858607&WT.z_eCTAid=ct1_eml_Tracking |
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| + | == To Do == |
| + | Order 6" flexible hose for shopbot. |
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| + | Upper table saw guard/collector from Shark Guard has a 4 month lead time. We need to find another supplier or fabricate one. |
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| + | Buy or make a collector shoe for the shopbot. The shoe supplied with the shopbot has a very small inlet (3.5"?). It will probably work for the short term. |
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| + | find 2 conductor cable and switches for the motor control. Power supply for the SSR (12-36v?). |
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| + | Install ducting. Duct order should arrive 7/10. |
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| + | Make hoods for chopsaw and planer. |