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From Pumping Station One

DoAll Bandsaw (view source)

Revision as of 18:45, 10 October 2020

5,925 bytes added ,  18:45, 10 October 2020
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|arrived =  9/19/14
 
|arrived =  9/19/14
 
|doesitwork = yes
 
|doesitwork = yes
−
|contact = Dean Anderson
+
|contact = Cold Metals Area Host
−
|where = machine shop
+
|where = Cold Metals
 
|value = 900
 
|value = 900
 +
|image = DoAllMetalBandsaw.jpg
 +
|hostarea = Cold Metals
 
}}
 
}}
   Line 35: Line 37:  
|-
 
|-
 
|}
 
|}
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 +
== Major Components ==
 +
 +
<gallery>
 +
File:doall-bandsaw-power-plug.jpg|The 4-prong, twist-lock power plug; note the band of purple tape
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File:doall-bandsaw-power-cutoff.jpg|The power cutoff switch, in the 'off' position; the power cutoff needs to be in the 'on' position before the machine will turn on
 +
File:doall-bandsaw-power-control-panel.jpg|The power control panel; note the on button (upper left), off button (upper right), and key switch (bottom; pictured in the upright, locked position); the key switch needs to be unlocked (turned to the right) before the on button will turn the machine on
 +
File:doall-bandsaw-cut-parameter-chart.jpg|The cut parameter chart, listing blade speeds & pitch for different materials & thicknesses
 +
File:doall-bandsaw-speed-dial.jpg|The blade speed dial, which should be set according to the the proper cut parameters found in the chart
 +
File:doall-bandsaw-gear-selector-knob.jpg|The gear selector knob, in 'high' gear, for coarse control of the blade speed
 +
File:doall-bandsaw-speed-selector-wheel.jpg|The speed selector wheel, for fine control of the blade speed
 +
File:doall-bandsaw-table.jpg|The tilting table, in the horizontal position
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File:doall-bandsaw-table-tilt-lock-wheel.jpg|The table tilt lock wheel, in the 'locked' position'; the table's angle can be changed when the wheel is unlocked, and then fixed again in place
 +
File:doall-bandsaw-blade-guide.jpg|The blade guide; its height above the table is controlled by the positioning wheels
 +
File:doall-bandsaw-blade-guide-positioning-wheels.jpg|The blade guide positioning wheels: height adjustment (top) and lock (bottom)
 +
</gallery>
    
== Auth/Use Notes ==
 
== Auth/Use Notes ==
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Installed:
 
Installed:
    +
== Welder ==
 +
 +
The welder is finally functioning. It can be used for blades for any of the bandsaws.  So far, we have just welded carbon blades. Bimetal may be difficult- brazing might be a better choice for these.  Talk to Ed Bennett or Everett Wilson if you want to learn how to use the welder.  The procedure is:
 +
#Measure  120" (5 table lengths) of the bulk blade of your choice.
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#Cut the blade to length using the shear above the welder.
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#Match the cut ends together with the teeth on each end pointing in opposite directions (180 degree twist in the blade).  Grind the ends of the blade until they match and are smooth.  Normally you could use the grinder on the welder, but the grinder is not working. 
 +
#Clamp the blade in the jaws with the ends of the blade touching.
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#Push the welder lever down and hold it down.  After the weld is done, release one of the jaw clamps, then release the welder lever.
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#Anneal the blade until dull red (pulse width modulate the anneal button - it doesn't take much).
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#Grind the weld until smooth and the weld thickness is the same as the blade.
    
== To-Do ==
 
== To-Do ==
   −
Blade welder is missing the grinder motor. The welder has not been tested. The 20 amp plug/outlet may not be sufficient.
+
Blade welder is missing the grinder motor.   The shear for the welder is not making clean cuts.
−
 
  −
Make two replacement jaw inserts for the blade welder. These may have originally been made of bronze. They rest on pins just above the blade clamp cam. Something similar to what is in this photo. http://smg.photobucket.com/user/horteniv/media/Do%20All%20V-36/611.jpg.html
      
Add a miter jig which mounts to the right side of the table. A round linear bearing would allow the jig to be tilted down out of the way when not in use.
 
Add a miter jig which mounts to the right side of the table. A round linear bearing would allow the jig to be tilted down out of the way when not in use.
    
== Maintenance ==
 
== Maintenance ==
 +
*manual: [[File:DoAll_saw.pdf]]
 +
*[[DoAll_Bandsaw_maintenance|maintenance page]]
 +
 
{| class="wikitable" border="1"
 
{| class="wikitable" border="1"
 
! Description
 
! Description
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== References ==
 
== References ==
    +
 +
==
 +
== Headline text
 
== List of Currently Authorized Users ==
 
== List of Currently Authorized Users ==
 
{| class="wikitable" border="1"
 
{| class="wikitable" border="1"
−
! Qualified Member
+
! Qualified Member  
−
! Trained By
+
! Trained By  
−
!Date Trained
+
! Date
 
|-
 
|-
 
|Dean Anderson
 
|Dean Anderson
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|5/19/15
 
|5/19/15
 
|-
 
|-
−
|James Villalpando
+
|David Srebro
 +
|Ron Olson
 +
|5/19/15
 +
|-
 +
|James Villalpando-
 
|Ron Olson
 
|Ron Olson
 
|5/19/15
 
|5/19/15
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|-
 
|-
 
|Raj Perera
 
|Raj Perera
 +
|Todd Allen
 +
|6/14/15
 +
|-
 +
|Erik Wessing
 
|Todd Allen
 
|Todd Allen
 
|6/14/15
 
|6/14/15
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|6/4/15
 
|6/4/15
 
|-
 
|-
−
|-}
+
|Kevin Sampson
−
 
+
|Todd Allen
−
[[Category:Metalworking]]
+
|7/22/15
−
[[Category:Coldmetals]]
+
|-
 +
|Les Schier
 +
|Dean Anderson
 +
|
 +
|-
 +
|Tom Boeman
 +
|Todd Allen
 +
|8/30/15
 +
|-
 +
|Jonathan Levine
 +
|Todd Allen
 +
|9/23/15
 +
|-
 +
|Jim Baker
 +
|Todd Allen
 +
|
 +
|-
 +
|Alejandro Drexler
 +
|Todd Allen
 +
|9/23/15
 +
|-
 +
|Sheila Miguez
 +
|Everett Wilson
 +
|10/14/2015
 +
|-
 +
|Niko Hawley
 +
|Todd Allen
 +
|
 +
|-
 +
|Will Alt
 +
|Todd Allen
 +
|10/28/15
 +
|-
 +
|Peter Letscher
 +
|Todd Allen
 +
|10/28/15
 +
|-
 +
|Mike Mandrea
 +
|Eric Beauchamp
 +
|11/5/15
 +
|-
 +
|Caleb Young
 +
|Eric Beauchamp
 +
|
 +
|-
 +
|Aaron Carlock
 +
|Todd Allen
 +
|11/18/15
 +
|-
 +
|Jennie P
 +
|Todd Allen
 +
|11/18/15
 +
|-
 +
|Kurt Ziegel
 +
|Todd Allen
 +
|11/18/15
 +
|-
 +
|Mike Forkan
 +
|Todd Allen
 +
|11/18/15
 +
|-
 +
|Marcin Ignasiak
 +
|Todd Allen
 +
|
 +
|-
 +
|Greg Kudlacz
 +
|Todd Allen
 +
|
 +
|-
 +
|Daniel Maziarz
 +
|Todd Allen
 +
|
 +
|-
 +
|Jean Michel Crettaz
 +
|Todd Allen
 +
|
 +
|-
 +
|Dafe Hughes|Dafe Hughes
 +
|Todd Allen
 +
|12/16/15
 +
|-
 +
|Lauren Svedman
 +
|Michael Patton
 +
|1/06/16
 +
|-
 +
|Bruce McConachie
 +
|Michael Patton
 +
|1/10/16
 +
|-
 +
|Andrew Dalesandro
 +
|Michael Patton
 +
|1/10/16
 +
|-
 +
|Tony Johnson
 +
|Michael Patton
 +
|1/10/16
 +
|-
 +
|Brandon Love
 +
|Michael Patton
 +
|1/27/16
 +
|-
 +
|Connor Sullivan
 +
|Tom Judge
 +
|1/22/16
 +
|-
 +
|Adam Stafford
 +
|Michael Patton
 +
|4/17/16
 +
|-
 +
|Ian Monroe
 +
|Michael Patton
 +
|6/29/16
 +
|-
 +
|Joe Iklov
 +
|Michael Patton
 +
|6/29/16
 +
|-
 +
|Jim Brink
 +
|Michael Patton
 +
|6/29/16
 +
|-
 +
|Frank Bowles
 +
|Michael Patton
 +
|6/29/16
 +
|-
 +
|Eugene Liokumovich
 +
|Michael Patton
 +
|
 +
|-
 +
|Sam Olendorf
 +
|Michael Patton
 +
|
 +
|-
 +
|Matthew Quigley
 +
|Michael Patton
 +
|
 +
|-
 +
|Brian Cuocci
 +
|Michael Patton
 +
|10/5/16
 +
|-
 +
|[[User:jonk|Jon Komperda]]
 +
|Dean Anderson
 +
|11/6/16
 +
|-
 +
|Chris Ruhland
 +
|Michael Patton
 +
|11/7/16
 +
|-
 +
|[[User:ajasani|Ashish Jasani]]
 +
|Michael Patton
 +
|11/7/16
 +
|-
 +
|Abel Greenwald
 +
|Michael Patton
 +
|
 +
|-
 +
|Jason Pittman
 +
|Chris Ruhland
 +
|03/07/17
 +
|-
 +
|Bruce Mace
 +
|Chris Ruhland
 +
|3/7/17
 +
|-
 +
|Bhairavi Warke
 +
|Chris Ruhland
 +
|3/23/17
 +
|-
 +
|Brian Adamson
 +
|Chris Ruhland
 +
|3/23/17
 +
|-
 +
|Jeremy Shaw
 +
|Chris Ruhland
 +
|04/09/17
 +
|-
 +
|Sam Chen
 +
|Chris Ruhland
 +
|
 +
|-
 +
|Molly Adamski
 +
|Chris Ruhland
 +
|04/09/17
 +
|-
 +
|Haddon Pearson
 +
|Chris Ruhland
 +
|4/29/17
 +
|-
 +
|Carlos Garcia
 +
|Chris Ruhland
 +
|5/17/17
 +
|-
 +
|Ben Stringer
 +
|Chris Ruhland
 +
|5/17/17
 +
|-
 +
|Luis Colmenares
 +
|Sam
 +
|6/12/17
 +
|-
 +
|Andrew Wingate
 +
|Todd Allen
 +
|7/17/17
 +
|-
 +
|Sam Yi
 +
|Ralph Brendler
 +
|7/27/17
 +
|-
 +
|[[User:Ekaj|Jacob Snyder]]
 +
|Sam Olendorf
 +
|9/14/17
 +
|-
 +
|[[User:Bobbyh|Bobby Huggins]]
 +
|Sam
 +
|9/15/17
 +
|-
 +
|Ryan Himmelblau
 +
|Sam Ohlendorf
 +
|11/15/17
 +
|-
 +
|Mac MacDevitt
 +
|Sam Ohlendorf
 +
|12/20/17
 +
|-
 +
|[[User:wittnl|Nathan Witt]]
 +
|Sam Ohlendorf
 +
|11/29/17
 +
|-
 +
|Aaron Vander Bee
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Amanda Assaley
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Stephanie Pelzer
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Chris Eppig
 +
|Sam Olendorf
 +
|1/10/18
 +
|-
 +
|Zack Sasnow
 +
|Sam Olendorf
 +
|1-26-2018
 +
|-
 +
|Alex Berkowitz
 +
|Sam Olendorf
 +
|
 +
|-
 +
|Scott Fullman
 +
|Sam Olendorf
 +
|2/7/2018
 +
|-
 +
|Arthur Wrobel
 +
|Sam Olendorf
 +
|02/07/2018
 +
|-
 +
|Michael Ice
 +
|Sam Olendorf
 +
|2/08/18
 +
|-
 +
|Bill Schroeder
 +
|Sam Olendorf
 +
|4/18/2018
 +
|-
 +
|Maciej Warchalowski
 +
|Sam Olendorf
 +
|6/13/2018
 +
|-
 +
|Jeff Benning
 +
|Sam Olendorf
 +
|7/11/2018
 +
|-
 +
|Alex Zhu
 +
|Sam Olendorf
 +
|7/25/2018
 +
|-
 +
|Aaron Hale
 +
|Sam Olendorf
 +
|8/8/2018
 +
|-
 +
|Ryan Treacy
 +
|Sam Olendorf
 +
|9/19/2018
 +
|-
 +
| Jacob Dawson
 +
| Sam Olendorf
 +
| 9/19/2018
 +
|-
 +
| Patrick Cook
 +
| McTavish McArdle
 +
| 7/23/2019
 +
|-
 +
| Matt Saunders
 +
| McTavish McArdle
 +
| 7/23/2019
 +
|-
 +
| Brady Soule
 +
| Jim Brink
 +
| 11/20/2017
 +
|-
 +
| Malindima Sampa
 +
| McTavish McArdle
 +
| 1/7/2020
 +
|-
 +
| Dylan Ambrosini
 +
| Dave
 +
| 8/4/2020
 +
|-
 +
| Corwin Kline
 +
| McTavish McArdle
 +
| 2/4/2020
 +
[[Category:Cold Metals]]
Dambrosini
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