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| {{Template:EquipmentPage | | {{Template:EquipmentPage |
− | |image = boice_crane.jpg | + | |image = rockwell-drill-press.jpg |
| |owner=PS:One | | |owner=PS:One |
− | |model=Boice Crane 24103 24" Power Feed | + | |model=Rockwell 17-600 17" Drill Press |
− | |arrived=January 2015 | + | |arrived=December 2016 |
− | |serial=23649 | + | |serial=1456658 |
| |doesitwork=yes | | |doesitwork=yes |
− | |contact=Dean Anderson
| |
| |where=Cold Metals | | |where=Cold Metals |
| + | |hostarea=Cold Metals |
| |certification=yes | | |certification=yes |
| |hackable=no | | |hackable=no |
− | |value=$600}} | + | |value=$500}} |
| | | |
| | | |
| == Specifications == | | == Specifications == |
− | 8 speed
| + | 17" capacity (from the center of the spindle to the column). |
| | | |
− | Gear-head. No belts or Jacobs chuck to slip, which means there is a lot of torque.
| + | VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM. |
| | | |
− | Morse #3 taper spindle | + | Morse #2 taper spindle |
| | | |
− | Capacity, cast iron 1 1/4" | + | Capacity, mild steel 1/2" |
| | | |
− | Drills to center 23" | + | Drills to center 17" |
| | | |
− | approximate weight 600 pounds
| + | motor: 1 HP 3 phase |
| | | |
− | motor HP 1.5 (high) 1.2 (low)
| + | power: 120 V. |
| | | |
− | Spindle speeds (8) 84, ...
| + | Weight: 400 pounds |
| | | |
− | == Auth/Use Notes == | + | == Major Components == |
| | | |
− | These notes are for reference after authorization by a person.
| + | <gallery> |
| + | File:rockwell-drill-press-control-boxes.jpg|The VFD (top) and spindle control box (bottom) |
| + | File:rockwell-drill-press-main-power-switch.jpg|The main power switch, located on the back of the spindle control box, in the 'off' position; this needs to be 'on' for the VFD to receive power |
| + | File:rockwell-drill-press-spindle-control-panel.jpg|The spindle control panel: the RPM readout (top; unpowered), RPM control knob (middle), and spindle power switch (bottom; off); the spindle power switch needs to be 'on' before the motor will turn the spindle |
| + | File:rockwell-drill-press-emergency-stop.jpg|The emergency stop button, in the 'off' (pushed-in) position; needs to be rotated to the left to pop out into the 'on' position; the e-stop should be disengaged before the spindle power switch is toggled 'on' |
| + | File:rockwell-drill-press-spindle-chuck.jpg|The spindle and the drill chuck which is more-or-less permanently inserted into it |
| + | File:rockwell-drill-press-chuck-key.jpg|The chuck key and retaining magnet |
| + | File:rockwell-drill-press-feed-lever.jpg|The feed lever, used to lower and raise the spindle |
| + | File:rockwell-drill-press-depth-stop.jpg|The adjustable (by screwing it up or down) depth stop attached to the spindle, used to limit its downward travel |
| + | File:rockwell-drill-press-table.jpg|The table, on which the work is placed or fixed |
| + | File:rockwell-drill-press-table-height-handle.jpg|The handle used to adjust the height of the table; the table height lock needs to be disengaged before adjustment |
| + | File:rockwell-drill-press-table-height-lock.jpg|The lever used to lock the height of the table, in the downward, 'locked' position |
| + | </gallery> |
| | | |
− | Only use drills and accessories with correct shank taper and tang
| + | == Auth/Use Notes == |
| + | Recommended Drill Protocol: |
| + | #A full set of fractional, number and letter drills are available in a index case next to the drill. Use a drill from this case if one is available and usable. If a drill is unusable repair it or put it into the discarded drill tray. |
| + | #If no drill is available or usable in the index case take one from the cabinets. |
| + | #When you are through with the drill replace it into the index case. |
| + | #With this procedure users can be assured that drills from the cabinet are new and drills from the index case may be OK but should be checked. |
| | | |
− | Work piece needs secure mounting due to spindle's high torque
| |
| | | |
− | No through hole (table designed for coolant), must use vise
| + | These notes are for reference after authorization by a person. |
− | | |
− | No quill stop, must set table or head height to prevent drilling into table
| |
− | | |
− | Don't force gear selectors, hand turn spindle as needed to align gears
| |
| | | |
− | Gears reverse spindle, must turn power switch to appropriate side for correct spindle rotation direction
| + | The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on. |
| | | |
− | Power switch has two speeds to each side
| + | Authorizations from the old DoAll drill press carry over to this machine. |
| | | |
− | Drill shanks must be firmly seated in taper
| + | The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above. |
| | | |
− | To remove drill, lower spindle to expose the slot in the quill, turn the spindle by hand until the quill slot lines up with the spindle slot, insert the #3 drift into the slot with the curved edge facing up, grasp drill, tap drift with hammer
| + | Operation: |
| + | # Setup material securely on the table. Be sure the drill will not drill into the table. |
| + | # Turn e-stop counter clockwise |
| + | # Turn on power switch on the back of the control box |
| + | # Set the RPM based on the material being drilled and the drill diameter. |
| + | # Set the direction switch on the back of the control box to 'forward'. |
| + | # Move the spindle switch to 'on' when you are ready to drill. |
| + | # To turn off, push the e-stop or move the spindle switch to the 'off' position. |
| | | |
| == To-Do == | | == To-Do == |
| + | A drill mounted in the chuck will have some run out. For most applications this should be acceptable. The cause could be a bent spindle or worn chuck. |
| | | |
− | Clean drill shanks
| + | We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials. |
− | | |
− | Mill pocketed vise jaw flat
| |
− | | |
− | More clamps matching table T-slots
| |
− | | |
− | Improve sketchy quill return mechanism
| |
− | | |
− | Adjustable quill stop
| |
− | | |
− | Coolant system
| |
| | | |
| == Maintenance == | | == Maintenance == |
| | | |
| == Equipment == | | == Equipment == |
| + | |
| + | Drills and vises are stored in the cabinet in front of the drill press. |
| | | |
| == References == | | == References == |
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| == List of Currently Authorized Users == | | == List of Currently Authorized Users == |
| {| class="wikitable" border="1" | | {| class="wikitable" border="1" |
− | ! Qualified Member | + | ! Qualified Member |
− | ! Trained By | + | ! Trained By |
− | !Date Trained | + | ! Date |
| |- | | |- |
| |Dean Anderson | | |Dean Anderson |
− | |Machine Shop Host Cred | + | | |
| | | | | |
| |- | | |- |
| |Everett Wilson | | |Everett Wilson |
| |Dean Anderson | | |Dean Anderson |
| + | | |
| + | |- |
| + | |Bruce Mace |
| + | |Chris Ruhland |
| + | |3/7/17 |
| + | |- |
| + | |Brian Adamson |
| + | |Chris Ruhland |
| + | |3/23/2017 |
| |- | | |- |
− | |Tom Judd | + | |Jeremy Shaw |
− | |Dean Anderson | + | |Chris Ruhland |
− | | | + | |4/09/2017 |
| |- | | |- |
− | | Todd Allen | + | |Molly Adamski |
− | | Dean Anderson | + | |Chris Ruhland |
− | |9/15/2015 | + | |4/09/2017 |
− | |
| |
| |- | | |- |
− | |Greg Kudlacz | + | |Carlos Garcia |
− | |Todd Allen | + | |Chris Ruhland |
| + | |5/17/2017 |
| |- | | |- |
− | | + | |Ben Stringer |
− | |Dafe Hughes | + | |Chris Ruhland |
− | |Todd Allen | + | |5/17/2017 |
| |- | | |- |
− | |Connor Sullivan | + | |Arjun Sharma |
| |Tom Judge | | |Tom Judge |
− | |1/22/16 | + | |8/10/17 |
| + | |- |
| + | |[[User:Ekaj|Jacob Snyder]] |
| + | |Sam Olendorf |
| + | |9/13/17 |
| + | |- |
| + | |Sean Nixon |
| + | |Sam Olendorf |
| + | |9/27/17 |
| + | |- |
| + | |Mateusz Pec |
| + | |Sam Olendorf |
| + | |9/27/17 |
| + | |- |
| + | |[[User:Bobbyh|Bobby Huggins]] |
| + | |Sam Olendorf |
| + | |11/15/17 |
| + | |- |
| + | |Ryan Himmelblau |
| + | |Sam Olendorf |
| + | |11/15/17 |
| + | |- |
| + | |Mac MacDevitt |
| + | |Sam Olendorf |
| + | |12/20/17 |
| + | |- |
| + | |[[User:wittnl|Nathan Witt]] |
| + | |Sam Olendorf |
| + | |11/29/17 |
| + | |- |
| + | |Aaron Vander Bee |
| + | |Sam Olendorf |
| + | |1/10/18 |
| + | |- |
| + | |Amanda Assaley |
| + | |Sam Olendorf |
| + | |1/10/18 |
| + | |- |
| + | |Stephanie Pelzer |
| + | |Sam Olendorf |
| + | |1/10/18 |
| + | |- |
| + | |Chris Eppig |
| + | |Sam Olendorf |
| + | |1/10/18 |
| + | |- |
| + | |Zack Sasnow |
| + | |Sam Olendorf |
| + | |1-26-2018 |
| + | |- |
| + | |Bill Schroeder |
| + | |Sam Olendorf |
| + | |4/18/2018 |
| + | |- |
| + | |Gary Newhouse |
| + | |Eric Beauchamp |
| + | |4/26/18 |
| + | |- |
| + | |Maciej Warchalowski |
| + | |Sam Olendorf |
| + | |6/13/18 |
| + | |- |
| + | |Alex Zhu |
| + | |Sam Olendorf |
| + | |7/25/18 |
| |- | | |- |
− | |Abel Greenwald | + | |Malindima Sampa |
− | |Michael Patton | + | |McTavish McArdle |
| + | |1/7/2020 |
| |- | | |- |
− | |Bruce Mace | + | |Michelle deLeon |
− | |Chris Ruhland | + | |McTavish McArdle |
− | |3/7/17 | + | |02/04/20} |
| + | |- |
| + | |Corwin Kline |
| + | |McTavish McArdle |
| + | |02/04/2020 |
| |-} | | |-} |
− |
| |
| [[Category:Cold Metals]] | | [[Category:Cold Metals]] |